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Main.PonokoBedChainFittingr1.10 - 01 Jan 2009 - 23:39 - VikOllivertopic end

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Ponoko RepRap - Fitting The Bed and Z Chain

UNDER CONSTRUCTION


With the outer framework in place, we can now add the Deposition bed. This comes in two pieces; a Bed Frame and the Adjustable Bed. These are held together under tension and can be adjusted so that the actual deposition surface is kept parallel to the Extruder Nozzle. The lasercut Adjustable Bed can be made of MDF, 8mm clear acrylic - which really needs covering with hardboard - or cardboard. Do not deposit on the cardboard bed if you have one; it is intended for use as a template to cut your own Adjustable Bed with.

  • 3 8mm i/d short compression springs


Fastening the bed down requires the following fastenings:

  • 12 off M5 25mm machine screws
  • 12 off M5 nuts
  • 24 off M5 washers

Apologies to "early adopters," as your Bed Frame may be a tight fit - the jig used to space the frame was a little short initially. You can compensate by using M3 25mm machine screws instead of M5 ones as long as you have big enough washers to cover the mounting holes.


Do not fit the Z Opto Flag yet. It is easily broken and we'll wait until it is necessary.


Now you can move on to the fitting of the X Axis?.

-- VikOlliver - 28 Nov 2008

  • Parts for attching the Bed to the Frame:
    Parts for attching the Bed to the Frame

  • Screw fixed to Bed Frame:
    Screw fixed to Bed Frame

  • Deposition Bed forxed to Frame:
    Deposition Bed forxed to Frame

  • Bits to anchor bed to Z Axis.:
    Bits to anchor bed to Z Axis.

  • Anchoring bed with M3 screws:
    Anchoring bed with M3 screws

  • Tools to grip and cut chain with:
    Tools to grip and cut chain with

  • Locating where to cut chain:
    Locating where to cut chain

  • Making the chain slack:
    Making the chain slack

  • Filing the face flat - do not saw it.:
    Filing the face flat - do not saw it.

  • Chain face filed flat, ready to tin:
    Chain face filed flat, ready to tin

  • One way of holding chain together for soldering:
    One way of holding chain together for soldering

  • Finished tensioned chain.:
    Finished tensioned chain.

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I Attachment sort Action Size Date Who Comment
dsc04542.jpg manage 66.2 K 28 Nov 2008 - 10:24 VikOlliver Parts for attching the Bed to the Frame
dsc04543.jpg manage 65.7 K 28 Nov 2008 - 10:28 VikOlliver Screw fixed to Bed Frame
dsc04544.jpg manage 59.1 K 28 Nov 2008 - 10:31 VikOlliver Deposition Bed forxed to Frame
dsc04546.jpg manage 52.5 K 28 Nov 2008 - 10:32 VikOlliver Bits to anchor bed to Z Axis.
dsc04547.jpg manage 69.6 K 28 Nov 2008 - 10:33 VikOlliver Anchoring bed with M3 screws
dsc04548.jpg manage 72.0 K 28 Nov 2008 - 10:33 VikOlliver Tools to grip and cut chain with
dsc04550.jpg manage 71.5 K 28 Nov 2008 - 10:37 VikOlliver Locating where to cut chain
dsc04551.jpg manage 60.4 K 28 Nov 2008 - 10:37 VikOlliver Making the chain slack
dsc04552.jpg manage 66.9 K 28 Nov 2008 - 10:38 VikOlliver Filing the face flat - do not saw it.
dsc04557.jpg manage 56.5 K 28 Nov 2008 - 10:38 VikOlliver Chain face filed flat, ready to tin
dsc04558.jpg manage 74.8 K 28 Nov 2008 - 10:39 VikOlliver One way of holding chain together for soldering
dsc04559.jpg manage 71.7 K 28 Nov 2008 - 10:39 VikOlliver Finished tensioned chain.

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