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MkII Extruder made from Adrian's FDM'd parts. The clamping effect is achieved by rubber rollers salvaged from an old printer paper feed roller, and the holed for the studding were drilled out for M4 'cos M3 studding was hard to get.

Some of the washers are very close, and in unimportant cases actually overlap. This can - and will- be solved with a few deft strokes of the file. The screws are not cap screws as they're scavenged from parts kindly donated by ECONZ Wireless.

The gearbox is also ECONZ salvage, and I've replaced its original 6V motor with a 12V motor from an Epson tally printer. The screw thread is not yet fitted, and so I've not built the mounting for the gearbox - it's just held there by the clamp.

MkII Etxruder made from Adrian's FDM'd parts

-- VikOlliver - 27 Nov 2005

First 3D Cartesian axis

No electrics other than the motor on the stage though. Should take standard circuitry, which I may try building on vero. But it does have steppers on all 3 axes:

  • First 3D Cartesian reprap axis:
    First 3D Cartesian reprap axis

VikOlliver - 28 Dec 2005

  • Extruder controller with comms and TIP31 transistor drivers.:
    Extruder controller with comms and TIP31 transistor drivers.

  • Mk 1 FDM Stage assembled without limit switches:
    Mk 1 FDM Stage assembled without limit switches

  • All 3 axes FDM'd and assembled under a concrete nozzle.:
    All 3 axes FDM'd and assembled under a concrete nozzle.

  • The concrete insulator fitted to an extruder under test @107C:
    The concrete insulator fitted to an extruder under test @107C

  • The first run of the X-Y axes with extrusion and java-levelled Z axis.:
    The first run of the X-Y axes with extrusion and java-levelled Z axis.

  • First crack at Produce test. Hexagon on left, square on right. Y axis underscaled.:
    First crack at Produce test. Hexagon on left, square on right. Y axis underscaled.

  • Plot of single Produce layer using a pen instead of extruder.:
    Plot of single Produce layer using a pen instead of extruder.

  • This is the first recognisable extrusion by the RepRap. A square and hexagon.:
    This is the first recognisable extrusion by the <a class=RepRap. A square and hexagon." width="650" height="468" />

  • Exaggerated helical gear made with Forrest's involute profile script.:
    Exaggerated helical gear made with Forrest's involute profile script.

  • Electric screwdriver used to drive extruder, held with Polymorph:
    Electric screwdriver used to drive extruder, held with Polymorph

more Blog Photos From Vik.

  • RepRap Logo in Vienna (full size):
    RepRap Logo in Vienna (full size)

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I Attachment sort Action Size Date down Who Comment
part_finished_extruder.jpg manage 42.2 K 27 Nov 2005 - 01:27 VikOlliver MkII? Etxruder made from Adrian's FDM'd parts
reprap_first_3D_cartesian.jpg manage 1281.5 K 28 Dec 2005 - 02:36 VikOlliver First 3D Cartesian reprap axis
reprap_first_3D_cartesian_sml.jpg manage 89.2 K 28 Dec 2005 - 02:38 VikOlliver First 3D Cartesian reprap axis
tip31_based_extruder_controller.jpg manage 63.3 K 20 Jan 2006 - 13:25 VikOlliver Extruder controller with comms and TIP31 transistor drivers.
Mk1_Stage_Assembled.jpg manage 96.6 K 29 Jan 2006 - 19:14 VikOlliver Mk 1 FDM Stage assembled without limit switches
all_3_axes_fdmd_sml.jpg manage 74.3 K 18 Feb 2006 - 01:17 VikOlliver All 3 axes FDM'd and assembled under a concrete nozzle.
concrete_extrusion_body_iunder_test_sml.jpg manage 78.5 K 18 Feb 2006 - 01:25 VikOlliver The concrete insulator fitted to an extruder under test @107C
first_run_of_x_and_y_deposition_sml.jpg manage 31.8 K 11 May 2006 - 08:08 VikOlliver The first run of the X-Y axes with extrusion and java-levelled Z axis.
first_attempt_at_produce_sml.jpg manage 60.2 K 13 May 2006 - 08:47 VikOlliver First crack at Produce test. Hexagon on left, square on right. Y axis underscaled.
repraptwo.png manage 215.2 K 14 May 2006 - 05:34 VikOlliver Plot of single Produce layer using a pen instead of extruder.
first_extruded_recognisablesquare_and_hexagon_sml.jpg manage 39.9 K 14 May 2006 - 08:03 VikOlliver This is the first recognisable extrusion by the RepRap. A square and hexagon.
helical_gearing.jpg manage 19.4 K 17 May 2006 - 21:37 VikOlliver Exaggerated helical gear made with Forrest's involute profile script.
electric_screwdriver_extruder.jpg manage 68.9 K 22 May 2006 - 22:15 VikOlliver Electric screwdriver used to drive extruder, held with Polymorph
dsc02551.jpg manage 801.3 K 12 Sep 2006 - 12:07 VikOlliver RepRap Logo in Vienna (full size)

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