MiniRambo

Mini-Rambo

Release status: Working

Description	Smaller version of RAMBo with 4 stepper drivers.
License	Creative Commons Attribution-ShareAlike 3.0
Author	User:johnnyr
Contributors
Based-on	RAMBo
Categories	Electronics
CAD Models
External Link	Github

RAMBo Pages: RAMBo .:. RAMBo v1.0-1.1 .:. RAMBo v1.2 .:. RAMBo Firmware .:. RAMBo Development .:. MiniRambo .:. MiniRambo Development

Summary

This board is based off RAMBo, the Arduino MEGA design, and the work of RepRap community. It has 4 stepper drivers and 4 mosfet switched outputs.

Versions

• 1.3a (current version)
  • 2x5 RepRapDiscount compatible LCD connectors
• 1.0-1.1b
  • These earlier versions use finer pitch GPIO ports that were left off the board during manufacturing. Consequently it would be difficult to add an LCD panel to these boards.

Differences from Rambo

MiniRambo has:

• 4 stepper drivers vs. 5
• 3 Thermistor jacks vs. 4
• 4 total mosfets vs. 6
• PWM control of stepper current vs. Digital Trimpot
• Can connect RepRapDiscount LCD cables directly without an adapter board. (version 1.3a only)
• Less general purpose IO connectors than Rambo.

Powering Mini-Rambo

MiniRambo you must connect power to the Primary Power input for RAMBo to operate. The USB connection is isolated from the rest of the board and cannot be a power source.

Features

Logic

• Arduino MEGA compatible Atmega2560 and Atmega32u2 processors are compatible with all RAMPS class firmware
• Crystals for both usb and mcu (timing accurate to 10ppm)
• 3 Thermistor jacks

Motor Drivers

• 4 A4982 1/16th microstep motor drivers(2 connectors on Z for Prusa Mendel and other dual Z printer designs)
• PWM Outputs for (XY), Z, E0 stepper current control instead of digital trimpot.

• Current limit on driver IC VCC to prevent permanent latchup
• Microstep mode configured by MCU through firmware (no jumpers needed)
• Test points for driver control signals
• Step and Direction pins are on their own ports for synchronous movement capability

PWM DC outputs (Extruders, Fans, Etc.)

• 4 outputs (1 Extruder, 1 BED, 2 low power (fan,etc)
• Low resistance mosfets for cool running
• Indicator led for each channel

Power

• 2 power input rails
  • Heated Bed, 15A 12-35V
  • Primary Power 10A 12-28V: Motors (5A dedicated fuse) + Extruders, Fans, & Logic (5A dedicated fuse)
• Built in SMPS for 5V generation from Extruders + fans and logic

PCB

• 4 layer
• 2oz copper on all layers
• High quality, High temperature FR4-TG130 PCB
• Gold ENIG finishing

Schematic

https://github.com/johnnyr/Mini-Rambo/blob/master/board/Project%20Outputs%20for%20Mini-Rambo/Mini-Rambo.PDF

Fuses

MiniRambo has 3 user replaceable ATO fuses (the type found in many automotives).

• F1 5A supplies the motors.
• F2 5A supplies the extruder heater + fan outputs and logic.
• F3 15A supplies the heated bed output.
  

Firmware

Marlin 1.0.2

fork with Thermal Runaway Protection during heatup phase
https://github.com/tonokip/Marlin/tree/1.0.2-TRP

This firmware requires a change in Configuration.h:

#define MOTHERBOARD 302

Marlin development branch

https://github.com/MarlinFirmware/Marlin/tree/Development

This firmware requires a change in Configuration.h:

#define MOTHERBOARD BOARD_MINIRAMBO

REPRAP_DISCOUNT_FULL_GRAPHIC_SMART_CONTROLLER

Using this LCD controller requires a fix in Marlin source code. In the file "ultralcd_st7920_u8glib_rrd.h" change this line:

 
#pragma GCC optimize (3)

To:

#pragma GCC optimize (0)

USB Driver

Mini-Rambo uses the same Windows CDC driver as the RAMBo USB driver.

Troubleshooting

This is a generic troubleshooting guide. These steps may vary depending on manufacturer configuration. Contact your supplier if these steps do not help.

• Cannot connect with 3D printing control software
  • Is the power indicator LED on?
    • Make sure the power is connected as described in :Powering Mini-Rambo.
    • Is a fuse blown? MiniRambo fuses
  • Is correct driver installed? RAMBo USB driver
  • Is there firmware installed on your Mini-Rambo? Mini-Rambo firmware