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        <title>Heatbed Heater Options</title>
        <description>I&#039;m in the process of doing some much needed upgrades to my printer&#039;s heatbed, and I&#039;m trying to workout my best option.

The existing heated bed was done with 4 x 4.7R power resistors (aluclad type) and the temperature maxed out around 70C. I have just mounted 4 x 2.2R power resistors, but I haven&#039;t tested them yet. They&#039;re 8W as opposed to the 15W ones that were there, and although they have a max temp rating of 300C, I&#039;m a little apprehensive about them, and the wire that connects them. It&#039;s really thick, but by my calculations, there&#039;s going to be something like 21A through the wire, and I&#039;m not sure if it (or my RUMBA board) will take that. The power supply DEFINITELY will, as it&#039;s rated for 58A at 12V. Pics of the current bed and wires (I put in a normal single core wire beside it for comparison):
[img]http://i58.tinypic.com/1192ly1.jpg[/img]

[img]http://i57.tinypic.com/6qwlqv.jpg[/img]

Anyway, this all has me considering some other heater solutions, but there&#039;s a few issues involved, and I&#039;m trying to do this as cheap as possible really.

So, PCB. I&#039;d be looking at a 300x300mm one, but because of the existing gantry, the corner mounting holes wont work. The one in the middle is fine, but I&#039;d need to drill new holes in a PCB heat bed, and I don&#039;t know if i can do that. I have a vague recollection of some site saying it was fine provided it was outside the white outline of the text/border on the top surface of the heatbed. Confirmation of this would be great

The other two options are Polyimide or a silicon heater mat. With the polyimide, same principle of having to drill it applies. The silicone mat, same thing.

I think i&#039;d prefer the PCB option so i can keep the weight down, but I&#039;m a bit stuck on this one. As you can see on the image of the bed, the mounting holes are the problem with the options, but it would be less so if I could drill a PCB heater.

Anyone able to shed some light on the situation?</description>
        <link>https://reprap.org/forum/read.php?13,437051,437051#msg-437051</link>
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        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,459452#msg-459452</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,459452#msg-459452</link>
            <description><![CDATA[ Bit of a mediocre day shopping for parts yesterday. The closest I could get was 2 x 33R and 2 x 39R power resistors. I'm fairly sure they're 3W and 5W judging by their size. The plan is to use the 2 x 33R on the 2 x 5V connections, and the 2 x 39R in parallel across the 3.3V. These are the resistors in question, I put a standard 1/4W resistor in the middle for size comparison:<br />
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<br />
<br />
I'm still not sure about the wires coming from the heatbed. Should I replace them with something thicker?<br/>]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Fri, 23 Jan 2015 07:17:15 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,457216#msg-457216</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,457216#msg-457216</link>
            <description><![CDATA[ Ah I think I've figured it out now. This is on the side of the ATX case:<br />
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<br />
<br />
So that means I'm going to need resistors across Ground and 1 x Red Wire (+5V), 1 x Orange Wire (+3.3V) and 1 x Purple Wire (5V StandBy), so that they reach minimum loads, am I correct?<br />
<br />
If so, then by my calculations, these power resistors should do it:<br />
27R @ 1W across the 3.3V (122mA)<br />
47R @ 1W across the 5V (106mA)<br />
47R @ 1W across the 5V (106mA)<br />
<br />
1W resistors I should be able to get this week easily and cheaply, but before I do, I just thought I'd check to make sure that I'm correct in my calculations!<br/>]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Sun, 18 Jan 2015 19:15:51 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,457014#msg-457014</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,457014#msg-457014</link>
            <description><![CDATA[ Crap.<br />
<br />
The fans I have are 0.96W, and I don't have any power resistors remotely large enough. According to this site (<a href="http://makezine.com/projects/computer-power-supply-to-bench-power-supply-adapter/" target="_blank"  rel="nofollow">http://makezine.com/projects/computer-power-supply-to-bench-power-supply-adapter/</a>), a 10R resistor at 10W across the +5V and Ground is enough for most PSUs. But it looks like I can also test it with the fan in there first to see if it does generate enough of a load. If it shuts off, at least I wont be damaging the PSU, right??<br />
<br />
The next thing I've just noticed is that the wires coming off the new heatbed are quite thin. I measured the resistance, and it's a solid 1.5R, so by my calculations, that's 8A. Based on my earlier diagram of using the SSR, I'm wondering if those thin wires from the head bed will be thick enough to take 8A. This is them compared to some of the ones I've trimmed from the PSU:<br />
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<br />
The black/yellow are the PCB, the purple/grey were cut from the PSU.<br/>]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Sun, 18 Jan 2015 10:31:02 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,457005#msg-457005</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,457005#msg-457005</link>
            <description><![CDATA[ I don't think a 12V fan would provide sufficient load on the 5V rail. I think you need a load of several hundred mA. RepRapPro used to supply an ATX PSU with the Ormerod kit. Their ATX power distribution board has 2 resistors, a 30 ohm 5W one and a 22 ohm one that I guess is about 2W. But I can't easily tell which outputs they are loading. My guess (based on the power ratings) is that the 30 ohm resistor is across the 12V rail, and the 22 ohm resistor is on the 5V rail.<br />
<br />
One easy solution would be to connect a 12V rear light auto bulb across the 12V supply (AFAIR these bulbs are about 5W), and another across the 5V output.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Sun, 18 Jan 2015 10:16:16 -0500</pubDate>
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        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,456977#msg-456977</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,456977#msg-456977</link>
            <description><![CDATA[ Ok interesting development. I had a look at the original Felix 1.5 instruction manual, cos that used an ATX supply too. In that one, the Green wire in the ATX was soldered to one of the Ground wires. The Green one in that PSU is labled "PS/On" on the actual circuit board for the power supply. Now when I looked at the circuit board for this one, what do i spot? A green wire with PS/On where it hits the PCB. My instinct is to do the exact same with this one. Green &gt; Ground so it's on once it's plugged in. Makes sense, right?<br />
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<br/>]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Sun, 18 Jan 2015 08:57:53 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,456936#msg-456936</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,456936#msg-456936</link>
            <description><![CDATA[ Ok so after far too long, I finally have a new heatbed and SSR. The problem was with DHL, they ended up having it in their posession since December 28th, and it only arrived yesterday. Wonderful.<br />
<br />
I'm now making a start on the long journey to doing all the upgrades. The first thing to tackle is the ATX power supply. I'm making a start now on tidying up all the wiring, removing excess wires etc. I know there is a chance that I'm going to have to put a load across the +5V, so I've a few questions with wiring this up:<br />
<br />
1. IF I test it and I find that I do need a load resistor, could I use a 12V DC fan? I know that at 5V, it wont be running at full power, but it's ok, I'll find a use for it. If not, I've a tonne of 0.25W resistors. Would they suffice, and if so, what value should I be looking at?<br />
<br />
2. I'm going to have to use my old heatbed to print a bunch of new parts for mounting the new heatbed. Thing is, it's currently mounted with 4 x 2R2 8W aluminium clad power resistors. The datasheet for them is here: <a href="http://uk.farnell.com/te-connectivity-cgs/ths152r2j/resistor-al-clad-15w-2r2-5/dp/1259346" target="_blank"  rel="nofollow">http://uk.farnell.com/te-connectivity-cgs/ths152r2j/resistor-al-clad-15w-2r2-5/dp/1259346</a> I can't seem to find a Maximum Temperature for them. Originally, the heatbed had 4 x 4R7 15W aluminium clad power resistors, and I still have those somewhere. I'm trying to establish if I can get away with the 2R2 resistors for a short while to get the parts printed. I know they only heat in spots, but it's only a very temporary solution.]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Sun, 18 Jan 2015 07:29:36 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,448001#msg-448001</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,448001#msg-448001</link>
            <description><![CDATA[ the good news is that I have those ordered now, with the heatbed too. The bad news, exams on the 6th and the parts aren't due to arrive till the end of january.]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Sat, 27 Dec 2014 09:54:04 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447933#msg-447933</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447933#msg-447933</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
So this looks like a good option, right?<br />
<a href="http://www.ebay.com/itm/200960766644" target="_blank"  rel="nofollow">ebay ssr</a></div></blockquote>
<br />
Yes, and the supplied heatsink will likely be adequate at 15A. Mount the heatsink with the fins vertically so that convection draws air over them, or else use a fan to blow air between the fins. The datasheet will tell you the maximum surface temperature of the SSR permitted as a function of current.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Sat, 27 Dec 2014 03:44:28 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447886#msg-447886</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447886#msg-447886</link>
            <description><![CDATA[ So this looks like a good option, right?<br />
<a href="http://www.ebay.com/itm/200960766644" target="_blank"  rel="nofollow">ebay ssr</a>]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Fri, 26 Dec 2014 20:12:43 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447298#msg-447298</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447298#msg-447298</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>dougal1957</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
The 100 degC or so that you need on the hot bed for printing ABS is too hot for cooling the SSR.</div></blockquote>
<br />
Thought that may be the case If I was to use one it would go under my Bottom plate underneath the printer along with the rest of the Electronics PSU's and motors but as my heatpad is a 400mm x 400mm 230V AC Silicon heater it shouldn't be anywhere near the same issues (I will be using a SSR to switch it). It has an inbuilt thermocouple that I would like to use just not sure how to yet more research is needed I think! ;)</div></blockquote>
<br />
The current drawn by your mains-voltage heatbed should be very low (I am guessing 1 to 2A), so the heat generated by your SSR will be much lower than the heat generated by twicx's DC SSR carrying 15A. You can use an inexpensive zero-crossing AC SSR.</div></blockquote>
<br />
Yep that's what I reckoned as well the heater will be under a piece of Ally that by the time it is all put together will be 9mm thick (Weigh's a ton but as it will only be moving in the vertical plane it should be fine) top plate is 6mm ECOCAST machined flat and that is mounted to a larger piece of 3mm sheet for mounting/levelling purposes (Top is 400x400 lower piece 450x450 mm) this will all be on a CoreXY Machine using NEMA23's for all motion motors and 17's on the extruder's E3D Kraken hotend.<br />
<br />
Will start a new thread re the Thermocouple and see what other's say about it.]]></description>
            <dc:creator>dougal1957</dc:creator>
            <category>Controllers</category>
            <pubDate>Wed, 24 Dec 2014 09:20:11 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447286#msg-447286</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447286#msg-447286</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dougal1957</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
The 100 degC or so that you need on the hot bed for printing ABS is too hot for cooling the SSR.</div></blockquote>
<br />
Thought that may be the case If I was to use one it would go under my Bottom plate underneath the printer along with the rest of the Electronics PSU's and motors but as my heatpad is a 400mm x 400mm 230V AC Silicon heater it shouldn't be anywhere near the same issues (I will be using a SSR to switch it). It has an inbuilt thermocouple that I would like to use just not sure how to yet more research is needed I think! ;)</div></blockquote>
<br />
The current drawn by your mains-voltage heatbed should be very low (I am guessing 1 to 2A), so the heat generated by your SSR will be much lower than the heat generated by twicx's DC SSR carrying 15A. You can use an inexpensive zero-crossing AC SSR.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Wed, 24 Dec 2014 08:37:06 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447246#msg-447246</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447246#msg-447246</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
The 100 degC or so that you need on the hot bed for printing ABS is too hot for cooling the SSR.<br />
<br />
I am tempted to design a heat bed switch that has a much lower voltage drop than an SSR but still provides isolation. But I suspect that the demand would be too low to make it worth my while having some built.</div></blockquote>
<br />
Thought that may be the case If I was to use one it would go under my Bottom plate underneath the printer along with the rest of the Electronics PSU's and motors but as my heatpad is a 400mm x 400mm 230V AC Silicon heater it shouldn't be anywhere near the same issues (I will be using a SSR to switch it). It has an inbuilt thermocouple that I would like to use just not sure how to yet more research is needed I think! ;)]]></description>
            <dc:creator>dougal1957</dc:creator>
            <category>Controllers</category>
            <pubDate>Wed, 24 Dec 2014 06:20:42 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447187#msg-447187</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447187#msg-447187</link>
            <description><![CDATA[ The 100 degC or so that you need on the hot bed for printing ABS is too hot for cooling the SSR.<br />
<br />
I am tempted to design a heat bed switch that has a much lower voltage drop than an SSR but still provides isolation. But I suspect that the demand would be too low to make it worth my while having some built.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Wed, 24 Dec 2014 03:00:20 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447177#msg-447177</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447177#msg-447177</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>dougal1957</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
That's a damn sight cheaper. I might go for that, or, at the very least, use it as a reference for finding what i need.<br />
<br />
Thanks again!</div></blockquote>
<br />
I quoted this earlier in the thread and DC42 did say that they have a high Voltsdrop across them so you may have to increase your supply Volts to it or use a slightly lower resistance on your bed to compensate for it (I am no expert on SSR's and I plan on using a AC Fed silicon heater on my large build).<br />
<br />
Doug</div></blockquote>
<br />
Yes it does quote a relatively high voltage drop on the datasheet (1V maximum), but so does the 40A one from RS. Either of them is likely to need a heatsink to carry 15A.</div></blockquote>
<br />
yeah think so could always mount it on the Alloy bed to help with heating it though not sure if that kind of heat would affect it operation at all?]]></description>
            <dc:creator>dougal1957</dc:creator>
            <category>Controllers</category>
            <pubDate>Wed, 24 Dec 2014 01:35:48 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447128#msg-447128</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447128#msg-447128</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dougal1957</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
That's a damn sight cheaper. I might go for that, or, at the very least, use it as a reference for finding what i need.<br />
<br />
Thanks again!</div></blockquote>
<br />
I quoted this earlier in the thread and DC42 did say that they have a high Voltsdrop across them so you may have to increase your supply Volts to it or use a slightly lower resistance on your bed to compensate for it (I am no expert on SSR's and I plan on using a AC Fed silicon heater on my large build).<br />
<br />
Doug</div></blockquote>
<br />
Yes it does quote a relatively high voltage drop on the datasheet (1V maximum), but so does the 40A one from RS. Either of them is likely to need a heatsink to carry 15A.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Tue, 23 Dec 2014 18:16:50 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447020#msg-447020</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447020#msg-447020</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
That's a damn sight cheaper. I might go for that, or, at the very least, use it as a reference for finding what i need.<br />
<br />
Thanks again!</div></blockquote>
<br />
I quoted this earlier in the thread and DC42 did say that they have a high Voltsdrop across them so you may have to increase your supply Volts to it or use a slightly lower resistance on your bed to compensate for it (I am no expert on SSR's and I plan on using a AC Fed silicon heater on my large build).<br />
<br />
Doug]]></description>
            <dc:creator>dougal1957</dc:creator>
            <category>Controllers</category>
            <pubDate>Tue, 23 Dec 2014 13:21:35 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447017#msg-447017</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447017#msg-447017</link>
            <description><![CDATA[ That's a damn sight cheaper. I might go for that, or, at the very least, use it as a reference for finding what i need.<br />
<br />
Thanks again!]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Tue, 23 Dec 2014 13:18:11 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447016#msg-447016</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447016#msg-447016</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
No, not for the heated bed/relay section. But you will probably need a load on the 5V output from the ATX supply to keep it happy. If you will be using an LCD display, the backlight of that display may be enough load for the 5V output, and by connecting the backlight there instead of to the Rumba 5V output, you will keep the 5V regulator on the Rumba cooler.</div></blockquote>
<br />
Ok grand. My instinct is to run one of the always-on fans off this, as I'm not using an LCD display, or maybe something like an LED. Something simple.<br />
<br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
Zero-crossing and random-fire only refer to SSRs used for switching AC loads. <b>You cannot use an AC SSR to switch DC.</b> This rules out most SSRs. In the parametric selector on the RS Solid State Relay page, under "Output device" deselect "triac" and "paired SCR". Of the ones left, this one [<a href="http://uk.rs-online.com/web/p/solid-state-relays/6664382/" target="_blank"  rel="nofollow">uk.rs-online.com</a>] is the cheapest I found that can handle 20A. Check the datasheet for heat sinking requirements - the 20A rating is with a heatsink. You may be better off using an SSR rated at e.g. 40A, because at 20A it will need little or no heatsinking.</div></blockquote>
<br />
Ah ok, well at least now I'm clear on what I'm looking for. I would be inclined to pay that bit more for the 40A one to avoid the heatsink. I think the heatbed is going to end up with a current draw of something between 10 and 15A, but i'll have to wait till it arrives to measure it exactly. At least now it's a bit clearer.<br />
<br />
Thanks again for the help. Its top of my to-do list after my exams on the 6th.</div></blockquote>
<br />
try something like this  <a href="http://www.ebay.co.uk/itm/1pcs-Soild-State-Relay-SSR-40-DD-DC-DC-40A-3-32VDC-5-60VDC-QC-/251487421161?pt=UK_BOI_Electrical_Components_Supplies_ET&amp;hash=item3a8dd182e9" target="_blank"  rel="nofollow">40A DC-DC SSR</a>]]></description>
            <dc:creator>dougal1957</dc:creator>
            <category>Controllers</category>
            <pubDate>Tue, 23 Dec 2014 13:16:32 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,447001#msg-447001</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,447001#msg-447001</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
No, not for the heated bed/relay section. But you will probably need a load on the 5V output from the ATX supply to keep it happy. If you will be using an LCD display, the backlight of that display may be enough load for the 5V output, and by connecting the backlight there instead of to the Rumba 5V output, you will keep the 5V regulator on the Rumba cooler.</div></blockquote>
<br />
Ok grand. My instinct is to run one of the always-on fans off this, as I'm not using an LCD display, or maybe something like an LED. Something simple.<br />
<br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
Zero-crossing and random-fire only refer to SSRs used for switching AC loads. <b>You cannot use an AC SSR to switch DC.</b> This rules out most SSRs. In the parametric selector on the RS Solid State Relay page, under "Output device" deselect "triac" and "paired SCR". Of the ones left, this one [<a href="http://uk.rs-online.com/web/p/solid-state-relays/6664382/" target="_blank"  rel="nofollow">uk.rs-online.com</a>] is the cheapest I found that can handle 20A. Check the datasheet for heat sinking requirements - the 20A rating is with a heatsink. You may be better off using an SSR rated at e.g. 40A, because at 20A it will need little or no heatsinking.</div></blockquote>
<br />
Ah ok, well at least now I'm clear on what I'm looking for. I would be inclined to pay that bit more for the 40A one to avoid the heatsink. I think the heatbed is going to end up with a current draw of something between 10 and 15A, but i'll have to wait till it arrives to measure it exactly. At least now it's a bit clearer.<br />
<br />
Thanks again for the help. Its top of my to-do list after my exams on the 6th.]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Tue, 23 Dec 2014 12:36:34 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,446995#msg-446995</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,446995#msg-446995</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
1. On the RUMBA board, there's 2 terminals for HB-PWR, which normally connects to the PSU. They're right beside the HB-OUT. If I'm using a SSR Relay, what do these connect to?</div></blockquote>
<br />
To +12V and 12V ground as usual. You can link them across to the other 12V terminals - no need to run separate 12V power to them in this case.<br />
<br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
2. This was one of the diagrams I was looking at for working this out: <a href="http://www.geeksbase.com/blog/wp-content/uploads/2012/03/schaltplan.jpg" target="_blank"  rel="nofollow">RELAY CONFIG</a><br />
The pinouts are a little confusing, as far as +/- on the board, +/- on the heat bed, and +/- on the relay. I would have thought that the +/- have to all line up. I know this sounds like a realy electrical noob question, but it's essentially just a loop from +12V on the ATX to the GND on the ATX (like in my diagram?) Is this correct?</div></blockquote>
<br />
The Load- terminal on the SSR connects to the + terminal on the heated bed, but otherwise the + and - should all line up.<br />
<br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
3. I've seen a few diagrams with things like lamps and resistors and diodes across things, and others without them. I know it was mentioned earlier that I will need to test my new PSU to see if it needs a load at the 5V to power on, and if so, there's a few options like a fan or a resistor, but I'm specifically talking about the head bed/relay section. Do I need all these extra diodes and lamps?</div></blockquote>
<br />
No, not for the heated bed/relay section. But you will probably need a load on the 5V output from the ATX supply to keep it happy. If you will be using an LCD display, the backlight of that display may be enough load for the 5V output, and by connecting the backlight there instead of to the Rumba 5V output, you will keep the 5V regulator on the Rumba cooler.<br />
<br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
4. As far as the relay itself goes, my preference is to order something from this site: <a href="http://ie.rs-online.com/web/" target="_blank"  rel="nofollow">http://ie.rs-online.com/web/</a><br />
I'm going to be ordering some stuff from them in the new year for a completely un-related project (Guitar amps) and it would save me on shipping. The only problem is, they have about 2000 different SSRs, and I have no idea what the exact one I'm looking for. They have things like zero-cross over things and I'm a bit lost. What would be the most exact description of it?</div></blockquote>
<br />
Zero-crossing and random-fire only refer to SSRs used for switching AC loads. <b>You cannot use an AC SSR to switch DC.</b> This rules out most SSRs. In the parametric selector on the RS Solid State Relay page, under "Output device" deselect "triac" and "paired SCR". Of the ones left, this one [<a href="http://uk.rs-online.com/web/p/solid-state-relays/6664382/" target="_blank"  rel="nofollow">uk.rs-online.com</a>] is the cheapest I found that can handle 20A. Check the datasheet for heat sinking requirements - the 20A rating is with a heatsink. You may be better off using an SSR rated at e.g. 40A, because at 20A it will need little or no heatsinking.<br />
<br />
Unfortunately, DC SSRs are expensive. If the Rumba board made the HB drive signal available externally, then I would suggest using two SevenSwitch boards in parallel instead - but from what I can see, the Rumba doesn't provide that signal externally.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Tue, 23 Dec 2014 12:26:40 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,446964#msg-446964</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,446964#msg-446964</link>
            <description><![CDATA[ FINALLY getting a chance to put some time over this. I've been working crazy hours, and studying for my professional exams, so my printer has been in parts for the last few weeks!<br />
<br />
From looking at this again, I think a solid state relay seems to be the easiest solution, but as there's always a risk of damaging something, I'm doing all the research I can. First and foremost, from looking around, it seems like my wiring diagram will be this:<br />
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<br />
<br />
<br />
There's a few questions I have on it though.<br />
1. On the RUMBA board, there's 2 terminals for HB-PWR, which normally connects to the PSU. They're right beside the HB-OUT. If I'm using a SSR Relay, what do these connect to?<br />
<br />
2. This was one of the diagrams I was looking at for working this out: <a href="http://www.geeksbase.com/blog/wp-content/uploads/2012/03/schaltplan.jpg" target="_blank"  rel="nofollow">RELAY CONFIG</a><br />
The pinouts are a little confusing, as far as +/- on the board, +/- on the heat bed, and +/- on the relay. I would have thought that the +/- have to all line up. I know this sounds like a realy electrical noob question, but it's essentially just a loop from +12V on the ATX to the GND on the ATX (like in my diagram?) Is this correct?<br />
<br />
3. I've seen a few diagrams with things like lamps and resistors and diodes across things, and others without them. I know it was mentioned earlier that I will need to test my new PSU to see if it needs a load at the 5V to power on, and if so, there's a few options like a fan or a resistor, but I'm specifically talking about the head bed/relay section. Do I need all these extra diodes and lamps?<br />
<br />
4. As far as the relay itself goes, my preference is to order something from this site: <a href="http://ie.rs-online.com/web/" target="_blank"  rel="nofollow">http://ie.rs-online.com/web/</a><br />
I'm going to be ordering some stuff from them in the new year for a completely un-related project (Guitar amps) and it would save me on shipping. The only problem is, they have about 2000 different SSRs, and I have no idea what the exact one I'm looking for. They have things like zero-cross over things and I'm a bit lost. What would be the most exact description of it?<br />
<br />
Again, MASSIVE thanks for the help on this.<br/>]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Tue, 23 Dec 2014 10:33:27 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,438521#msg-438521</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,438521#msg-438521</link>
            <description><![CDATA[ Cheers for that! I might actually be ok with just the normal sevenswitch. The resistance of the heatbeds are between 1.1 and 1.4 ohms, and if the 15A is going to be just for the heatbed, I might be ok. Wouldn't leave me with much in the way of tolerances, but it could be ok. I guess my best bet would be to get the heater, measure its resistance, then decide on what to do then.]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Mon, 01 Dec 2014 05:25:46 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,438114#msg-438114</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,438114#msg-438114</link>
            <description><![CDATA[ Ignore the current rating of the mosfet. Instead look at the Rds(on) value measured at Vgs=4.5V and Id at least as high as the current you want to switch. For the irl8743 used in the SevenSwitch it is 3.9 milliohms at 4.5V and 20A. Multiply that by the square of the current to get the power dissipation. To avoid needing a heatsink, you want the power dissipation to be no more than 1W. That's why the SevenSwitch is rated at 15A. To carry 20A you want the Rds(on) to be no more than 2.5 milliohms.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Sat, 29 Nov 2014 13:04:12 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,437996#msg-437996</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,437996#msg-437996</link>
            <description><![CDATA[ Now this seems like a really interesting solution! A little board and some mods to the firmware, I think that's manageable!<br />
<br />
As far as the MOSFETs in parallel, I had a read through the SevenSwitch research pages, and had a little look at a few other sites and I'm just wondering if there's any reason why I couldn't just use a different MOSFET to handle the higher current? For example, IRF3708 is good for 62A <a href="http://www.digikey.com/product-search/en?x=15&amp;y=12〈=en&amp;site=us&amp;KeyWords=irf3708" target="_blank"  rel="nofollow">Digikey</a>]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Sat, 29 Nov 2014 07:17:14 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,437950#msg-437950</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,437950#msg-437950</link>
            <description><![CDATA[ What you need is something like the SevenSwitch, but with 2 mosfets in parallel to handle the extra current. See [<a href="http://reprap.org/wiki/SevenSwitch_1.2" target="_blank"  rel="nofollow">reprap.org</a>] and follow the link to github for the schematic.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Sat, 29 Nov 2014 03:59:02 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,437890#msg-437890</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,437890#msg-437890</link>
            <description><![CDATA[ Ok so after looking at the SSR option, I'd rather avoid having to wire up two plugs for the printer. What's the deal with the mosfet option? How is that wired up? Is there a guide somewhere?]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Fri, 28 Nov 2014 19:13:27 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,437401#msg-437401</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,437401#msg-437401</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dc42</strong><br />
Although those Fotek DC-DC SSRs are easy to wire up, unfortunately they have quite a high maximum voltage drop (1.6V, see [<a href="http://www.fotek.com.hk/page1e.htm" target="_blank"  rel="nofollow">www.fotek.com.hk</a>]) and hence there will be a lot of heat to get rid off. You would be better off using 2 mosfets (chosen for very low Rds(on) @ 4.5V gate voltage) wired in parallel.</div></blockquote>
<br />
I still don't get how I would connect these up, or what kind of mosfets to go for.<br />
<br />
But that aside, does that mean I could go for a big PCB board (assuming I solve the mounting issue) and just use the two mosfets between the board and the heater?]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Thu, 27 Nov 2014 11:09:16 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,437398#msg-437398</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,437398#msg-437398</link>
            <description><![CDATA[ Although those Fotek DC-DC SSRs are easy to wire up, unfortunately they have quite a high maximum voltage drop (1.6V, see [<a href="http://www.fotek.com.hk/page1e.htm" target="_blank"  rel="nofollow">www.fotek.com.hk</a>]) and hence there will be a lot of heat to get rid off. You would be better off using 2 mosfets (chosen for very low Rds(on) @ 4.5V gate voltage) wired in parallel.]]></description>
            <dc:creator>dc42</dc:creator>
            <category>Controllers</category>
            <pubDate>Thu, 27 Nov 2014 11:03:48 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,437312#msg-437312</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,437312#msg-437312</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>dougal1957</strong><br />
<blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
So by the sounds of it, I'm going to need something between the Rumba, the power supply and the heater(s). This makes it tricky.<br />
<br />
The first problem is the mounting points. Because of the design of how the bed is mounted to the z axis gantry, the mounting points for anything is going to be a tricky issue. My printer (Felix 1.5 Rev.E) uses 3 mounting points for the Heated bed. One is in the centre of the heated bed, and the other two are in the corners. However, if I move to a larger print bed, for example, 300mm x 300mm, Those two corner mounting points move up along the edge by about 1/3. So the centre mounting point would be the same, but the two other corner ones would still be on the edges, but about 40-60mm from the corner. Looking at the PCB option, I think I made an error in thinking that the holes in the middle of them are another mounting point. I think they're for the thermistor.<br />
<br />
The next problem is the power supply. I've already gotten a new ATX power supply that puts out 58A at 12V, so I would like to try to stick with that one, rather than go to 24V.<br />
<br />
This brings me back to the whole heater issue. By the sounds of it, I need something to manage the power (it's going to be &gt;10A) in or around the Rumba/Heater/Powersupply. What would be my cheapest/best/easiest solution for that?<br />
<br />
As for the heaters, I still like the convenience of the PCB one in that I can keep the weight of the heat bed down. It looks like I can drill outside of the white boundary line where the traces are, but then I still have the problem of that 3rd mounting point in the centre of the board, which I'm not so sure how to tackle. I'm still very reluctant to use the silicone ones, and I'd favor the kapton foil option over those, as they're cheaper, adhesive, and maybe 4 x foil heaters might be an option.<br />
<br />
Edit:<br />
[<a href="http://www.alibaba.com/product-detail/reprap-heated-bed-for-3d-printer_60076665272.html" target="_blank"  rel="nofollow">www.alibaba.com</a>]<br />
<br />
This is the kind of printbed I have in mind. The <i>ideal</i> (albeit optimistic) setup would be that, use the center hole as the 3rd mount point, drill two new mount points up from the corners (you can also see the white border), and then figure out how to manage the power supply bit. Is this possible?</div></blockquote>
<br />
Try looking at a  <a href="http://www.ebay.co.uk/itm/1x-SSR-25-DD-Soild-State-Relay-DC-DC-25A-3-32VDC-5-60VDC-BID-/400813856777?pt=LH_DefaultDomain_3&amp;hash=item5d525e1809" target="_blank"  rel="nofollow">Solid State Relay</a> these can be driven by your Rumba board easily and still switch the high current dc that you need They are available in various Current rating's<br />
<br />
Doug</div></blockquote>
<br />
Forgive my ignorance, but how are they connected up? is there somewhere that has a good guide on them?]]></description>
            <dc:creator>twicx</dc:creator>
            <category>Controllers</category>
            <pubDate>Thu, 27 Nov 2014 07:25:24 -0500</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?13,437051,437311#msg-437311</guid>
            <title>Re: Heatbed Heater Options</title>
            <link>https://reprap.org/forum/read.php?13,437051,437311#msg-437311</link>
            <description><![CDATA[ <blockquote class="bbcode"><div><small>Quote<br /></small><strong>twicx</strong><br />
So by the sounds of it, I'm going to need something between the Rumba, the power supply and the heater(s). This makes it tricky.<br />
<br />
The first problem is the mounting points. Because of the design of how the bed is mounted to the z axis gantry, the mounting points for anything is going to be a tricky issue. My printer (Felix 1.5 Rev.E) uses 3 mounting points for the Heated bed. One is in the centre of the heated bed, and the other two are in the corners. However, if I move to a larger print bed, for example, 300mm x 300mm, Those two corner mounting points move up along the edge by about 1/3. So the centre mounting point would be the same, but the two other corner ones would still be on the edges, but about 40-60mm from the corner. Looking at the PCB option, I think I made an error in thinking that the holes in the middle of them are another mounting point. I think they're for the thermistor.<br />
<br />
The next problem is the power supply. I've already gotten a new ATX power supply that puts out 58A at 12V, so I would like to try to stick with that one, rather than go to 24V.<br />
<br />
This brings me back to the whole heater issue. By the sounds of it, I need something to manage the power (it's going to be &gt;10A) in or around the Rumba/Heater/Powersupply. What would be my cheapest/best/easiest solution for that?<br />
<br />
As for the heaters, I still like the convenience of the PCB one in that I can keep the weight of the heat bed down. It looks like I can drill outside of the white boundary line where the traces are, but then I still have the problem of that 3rd mounting point in the centre of the board, which I'm not so sure how to tackle. I'm still very reluctant to use the silicone ones, and I'd favor the kapton foil option over those, as they're cheaper, adhesive, and maybe 4 x foil heaters might be an option.<br />
<br />
Edit:<br />
[<a href="http://www.alibaba.com/product-detail/reprap-heated-bed-for-3d-printer_60076665272.html" target="_blank"  rel="nofollow">www.alibaba.com</a>]<br />
<br />
This is the kind of printbed I have in mind. The <i>ideal</i> (albeit optimistic) setup would be that, use the center hole as the 3rd mount point, drill two new mount points up from the corners (you can also see the white border), and then figure out how to manage the power supply bit. Is this possible?</div></blockquote>
<br />
Try looking at a  <a href="http://www.ebay.co.uk/itm/1x-SSR-25-DD-Soild-State-Relay-DC-DC-25A-3-32VDC-5-60VDC-BID-/400813856777?pt=LH_DefaultDomain_3&amp;hash=item5d525e1809" target="_blank"  rel="nofollow">Solid State Relay</a> these can be driven by your Rumba board easily and still switch the high current dc that you need They are available in various Current rating's<br />
<br />
Doug]]></description>
            <dc:creator>dougal1957</dc:creator>
            <category>Controllers</category>
            <pubDate>Thu, 27 Nov 2014 07:22:56 -0500</pubDate>
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