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        <title>Strangely crunchy Sells Z-axis</title>
        <description> Recently I fitted 608-bearing constraints near the top both of the Z-axis threaded rods on my modified Sells Mendel, in case I could gain any small additional increase in accuracy by stabilising them, and thereafter a strange knocking/crunching noise has been coming from the Z-motor bracket whenever it&#039;s in motion, seemingly centred on the pulley 608 bearing, yet as far as I can see from outside, nothing has come loose, there are no metal filings appearing around there and the Z-axis continues to function normally noisily. 

Video on Vimeo (16 seconds long)

The noise continues even if I remove the Z-rod constraints, and I&#039;ve tried adding a few drops of oil on top of the bearing hoping they would seep through the metal shield, though I can&#039;t see that any has been lost anyway.

I&#039;m glad that it still seems to be printing OK, but a bit puzzled and worried about the noises. This printer has gone through about 6 or 7 kg of plastic over the last 1.5 years and is still on its original Z-belt, which looks just fine, so I&#039;ll be very surprised if the 608 bearing has worn out in some way, but perhaps it had a rare manufacturing defect (I do seem to be jinxed for that sort of thing).
I&#039;d rather not have to spend hours unnecessarily disassembling my whole X-Z axis complex, so wondered if anyone has a better guess than me as to what&#039;s going on here. :S

tl;dr does anyone recognise the noise in that video?</description>
        <link>https://reprap.org/forum/read.php?151,155199,155199#msg-155199</link>
        <lastBuildDate>Mon, 20 Jul 2026 21:44:37 -0400</lastBuildDate>
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            <guid>https://reprap.org/forum/read.php?151,155199,158266#msg-158266</guid>
            <title>Re: Strangely crunchy Sells Z-axis</title>
            <link>https://reprap.org/forum/read.php?151,155199,158266#msg-158266</link>
            <description><![CDATA[ My pulleys were always centred fine, but after my printer was making unbearably loud squeaks on the last print, I just tried changing out the Z-bearings and they seemed fine. The Z-axis seems to present some extra resistance at a few distinct heights just now, so I'm thinking maybe one or more of the Z-nuts and studding have had their threads worn down.<br />
Time for even more dis-assembly. :(]]></description>
            <dc:creator>4ndy</dc:creator>
            <category>General Mendel Topics</category>
            <pubDate>Tue, 02 Oct 2012 18:49:15 -0400</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?151,155199,155548#msg-155548</guid>
            <title>Re: Strangely crunchy Sells Z-axis</title>
            <link>https://reprap.org/forum/read.php?151,155199,155548#msg-155548</link>
            <description><![CDATA[ I've had a similar problem before, and I think it's got to do with the printed pulley and belt not meshing correctly. Perhaps the pulley is slightly off center. <br />
I think the 'thunk' is from when the tensioned belt finally slips into place and it's somewhat like strumming a guitar.]]></description>
            <dc:creator>Buback</dc:creator>
            <category>General Mendel Topics</category>
            <pubDate>Thu, 20 Sep 2012 12:07:58 -0400</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?151,155199,155372#msg-155372</guid>
            <title>Re: Strangely crunchy Sells Z-axis</title>
            <link>https://reprap.org/forum/read.php?151,155199,155372#msg-155372</link>
            <description><![CDATA[ A few people on IRC, including ScribbleJ who designed the part, said that z-rod constraints are just A Bad Idea, and don't actually have any benefit. I think I might have slightly damaged a bearing by putting those on.<br />
While removing them doesn't stop the noise entirely, it does reduce it, so I think I'll leave them off from now on and try my best to replace that bearing without losing my x-levelling whenever I have time to.]]></description>
            <dc:creator>4ndy</dc:creator>
            <category>General Mendel Topics</category>
            <pubDate>Wed, 19 Sep 2012 13:49:00 -0400</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?151,155199,155222#msg-155222</guid>
            <title>Re: Strangely crunchy Sells Z-axis</title>
            <link>https://reprap.org/forum/read.php?151,155199,155222#msg-155222</link>
            <description><![CDATA[ Sounds like a bum bearing to me, although I can only speculate as to why it would have failed. Spilled liquid and rust? normal wear and tear (prolonged side loading for a bearing meant to be loaded against the axis of rotation)? mechanical trauma (over torqued nuts, dropped tool, etc.?) <br />
<br />
The bearings most folks use around here aren't what might be called expensive, so perhaps its time to consider doing a bit of replacement maintenance?]]></description>
            <dc:creator>xiando</dc:creator>
            <category>General Mendel Topics</category>
            <pubDate>Tue, 18 Sep 2012 16:22:09 -0400</pubDate>
        </item>
        <item>
            <guid>https://reprap.org/forum/read.php?151,155199,155199#msg-155199</guid>
            <title>Strangely crunchy Sells Z-axis</title>
            <link>https://reprap.org/forum/read.php?151,155199,155199#msg-155199</link>
            <description><![CDATA[ Recently I fitted <a href="http://www.thingiverse.com/thing:9864" target="_blank"  rel="nofollow">608-bearing constraints</a> near the top both of the Z-axis threaded rods on my modified Sells Mendel, in case I could gain any small additional increase in accuracy by stabilising them, and thereafter a strange knocking/crunching noise has been coming from the Z-motor bracket whenever it's in motion, seemingly centred on the pulley 608 bearing, yet as far as I can see from outside, nothing has come loose, there are no metal filings appearing around there and the Z-axis continues to function <s>normally</s> noisily. <br />
<br />
<a href="https://vimeo.com/49671006" target="_blank"  rel="nofollow">Video on Vimeo</a> (16 seconds long)<br />
<br />
The noise continues even if I remove the Z-rod constraints, and I've tried adding a few drops of oil on top of the bearing hoping they would seep through the metal shield, though I can't see that any has been lost anyway.<br />
<br />
I'm glad that it still seems to be printing OK, but a bit puzzled and worried about the noises. This printer has gone through about 6 or 7 kg of plastic over the last 1.5 years and is still on its original Z-belt, which looks just fine, so I'll be very surprised if the 608 bearing has worn out in some way, but perhaps it had a rare manufacturing defect (I do seem to be jinxed for that sort of thing).<br />
I'd rather not have to spend hours unnecessarily disassembling my whole X-Z axis complex, so wondered if anyone has a better guess than me as to what's going on here. :S<br />
<br />
tl;dr does anyone recognise the noise in <a href="https://vimeo.com/49671006" target="_blank"  rel="nofollow">that video</a>?]]></description>
            <dc:creator>4ndy</dc:creator>
            <category>General Mendel Topics</category>
            <pubDate>Tue, 18 Sep 2012 13:48:42 -0400</pubDate>
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