My Replikeo Prusa i3 Rework Build I just got my Replikeo Aluminum i3 kit. Not bad. SAL shipping took two weeks to get to Washington state. The package looked it went through hell and back. I started taking inventory to see if anything got damaged. Admittedly I was a little apprehensive from ordering, because there are no reviews of this vendor. Since the design is based off the BOM listed on reprap and not a modified i3 design, I felt I could get support through here with the large user base. My first initial impressions of the kit are very good. There were only 4 parts damaged. The glass bed, X end idler, y idler, and fan duct. I have already contacted Replikeo about the received package condition and damaged parts. They responded right away and will be sending me replacement parts today. They also said they're going to beef up the packaging for future orders. Instead of a glass bed, they're going to send me a 1mm carbon plate. They said they're having good luck with it. So far, after sales support has been excellent. It'll probably take another two weeks to get it. Once I get some time, I'll start the build. I already purchased a E3D hotend as a first upgrade and I'll use the J-head as a backup or use it as a second head later on. This is my first 3D printer, and I researched the reworked i3 with alum. frame and priced parts by myself. Even after the shipping cost, I just couldn't beat Replikeo's price. I waffled between this and the i3xl from diytechshop. I ended preferring this. Since this is my first printer, I'm not sure what a "good" print looks like. I noticed some slight separation on some parts, but nothing a little CA can't fix. Here are some pics: [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%282%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%284%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%286%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%289%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2811%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2812%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2813%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2814%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2828%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2827%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2830%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2832%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2837%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2838%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2839%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2840%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2829%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%288%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2823%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2818%29.jpg[/img] [img]http://turborocco.com/gallery2/var/resizes/3D-Printer/Replikeo-Prusa-i3-Rework-Kit/Replikeo_PrusaI3rw%20%2824%29.jpg[/img] https://reprap.org/forum/read.php?406,344338,344338#msg-344338 Fri, 06 Mar 2026 13:12:00 -0500 Phorum 5.2.23 https://reprap.org/forum/read.php?406,344338,683845#msg-683845 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,683845#msg-683845
I moved to a new apartment not long ago and the first new prints after moving the printer are quite horrible... I seem unable to pinpoint the root cause and would appreciate every hint you have.

At first I thought my nozzle was too far from the bed, then I thougt it is not far enough from the bed. This print seems to show neither of both, as some places are quite good and others seem problematic...

/edit: Okay, I changed to a IKEA SÖRLI (mirror tile) and printing on the glass surface seems a lot better but still has a bit of the shown effect.]]> Ano Prusa i3 and variants Sun, 03 Jul 2016 17:38:09 -0400 https://reprap.org/forum/read.php?406,344338,674788#msg-674788 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,674788#msg-674788 http://shop.prusa3d.com/en/3d-printer-parts/106-original-prusa-i3-plus-to-mk2-upgrade-kit.html)
with the printer from replikeo, yet?
They implement some really good changes and the pricing seems quite reasonable (as also the E3D is included in the upgrade kit!).]]> Ano Prusa i3 and variants Wed, 15 Jun 2016 16:54:02 -0400 https://reprap.org/forum/read.php?406,344338,670541#msg-670541 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,670541#msg-670541
Had some problems with a faulty Arduino Mega board, but changed it with another cheap clone and the printer electronics now works great.

The bowden extruders that came with the kit was rubbish, and I changed it from the start with a M8 extruder from ebay.

Never started using the dual nozzel setup, and dont think the quality of the nozzel is good enough for it. But prints fine with just one.

I changed some of the bearings to tighter ones, and printed many new and improved parts. Specialy the holder for the z-endstop was crap, and was changed to this (http://www.thingiverse.com/thing:542892)

Had some noise from the y-axis, so printed new holders for the bearings under the bed, and now perfect. (http://www.thingiverse.com/thing:1119584)

The z-axis frame is abit loose, and I printed this to make it stiffer. (http://www.thingiverse.com/thing:723748)

After two months I wanted better quality and order a E3D v6 and a Titan extruder (genuine). Very happy with it. Prints very nice.

I have also changed the Z-axis rod to a T8 threaded rod, and that is much nicer. Recommended, but not a must.]]> oeyhaga Prusa i3 and variants Fri, 03 Jun 2016 03:55:20 -0400 https://reprap.org/forum/read.php?406,344338,653145#msg-653145 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,653145#msg-653145 I had the same problems. That is why I replaced mine with a bowden tensioned, Omerud feeder.
I am still working on the incorporating the Ev3d v6 hotends.]]> Giantkiller Prusa i3 and variants Sat, 16 Apr 2016 21:27:59 -0400 https://reprap.org/forum/read.php?406,344338,653104#msg-653104 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,653104#msg-653104 qqron17 Prusa i3 and variants Sat, 16 Apr 2016 17:49:37 -0400 https://reprap.org/forum/read.php?406,344338,648229#msg-648229 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,648229#msg-648229 Giantkiller Prusa i3 and variants Mon, 04 Apr 2016 13:52:58 -0400 https://reprap.org/forum/read.php?406,344338,644288#msg-644288 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,644288#msg-644288 A couple of pages back there was suggestions to this to change the #define Y_HOME_DIR 1 to -1 but this doesn't doesn't change anything. It does the same thing.

What do I need to change in the settings?

EDIT:

Found the problem. The endstop need to be connected into different pins depending on it's placement (MIN or MAX).
If the endstop is in the front, you hook it up to the 3rd row from the bottom on the RAMPS. If it's in the back, it's the 4th row.]]> Backdraft Prusa i3 and variants Fri, 25 Mar 2016 09:28:43 -0400 https://reprap.org/forum/read.php?406,344338,642648#msg-642648 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,642648#msg-642648 Giantkiller Prusa i3 and variants Mon, 21 Mar 2016 15:34:17 -0400 https://reprap.org/forum/read.php?406,344338,641665#msg-641665 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,641665#msg-641665
The wiki assembly instructions doesn't have this part. I can't seem to find it on Replikeos bill of materials list either.

Where do I put this thing?



]]> Backdraft Prusa i3 and variants Sat, 19 Mar 2016 07:05:56 -0400 https://reprap.org/forum/read.php?406,344338,639135#msg-639135 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639135#msg-639135 This Guide was extremely helpful.

EDIT: I was able to print my first 20mm cube. :) I am having lots of trouble with vibration and noise though. Does any one have any suggestions? My current feedrates are {1000, 1000, 2, 25}.]]> baconator Prusa i3 and variants Sun, 13 Mar 2016 13:32:39 -0400 https://reprap.org/forum/read.php?406,344338,639104#msg-639104 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639104#msg-639104
Quote


You have to slide it in from the side instead of pushing it in from the top :)


:S Thanks. Now I feel stupid.

To my defence I was following a YT guide where the just sit on top.
]]> Backdraft Prusa i3 and variants Sun, 13 Mar 2016 12:11:26 -0400 https://reprap.org/forum/read.php?406,344338,639098#msg-639098 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639098#msg-639098 baconator Prusa i3 and variants Sun, 13 Mar 2016 11:54:00 -0400 https://reprap.org/forum/read.php?406,344338,639095#msg-639095 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639095#msg-639095
Quote
Backdraft
Quote
permans
Quote
Backdraft
Should the rods sit all the way in the corner parts?

Yes, and secured with a cable tie on each corner.


So I have the wrong size parts? The rods are 8mm. The opening on the corner slot is about 7.5mm

Can anyone confirm the sizes?

You have to slide it in from the side instead of pushing it in from the top :)


]]> permans Prusa i3 and variants Sun, 13 Mar 2016 11:47:02 -0400 https://reprap.org/forum/read.php?406,344338,639094#msg-639094 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639094#msg-639094
Quote
permans
Quote
Backdraft
Should the rods sit all the way in the corner parts?

Yes, and secured with a cable tie on each corner.


So I have the wrong size parts? The rods are 8mm. The opening on the corner slot is about 7.5mm

Can anyone confirm the sizes?]]> Backdraft Prusa i3 and variants Sun, 13 Mar 2016 11:45:19 -0400 https://reprap.org/forum/read.php?406,344338,639087#msg-639087 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639087#msg-639087
Quote
Backdraft
Should the rods sit all the way in the corner parts?

Yes, and secured with a cable tie on each corner.


Quote
baconator
Also, does anyone know where this piece goes?

This part can increase the height of the Z end stop mount..]]> permans Prusa i3 and variants Sun, 13 Mar 2016 11:38:08 -0400 https://reprap.org/forum/read.php?406,344338,639056#msg-639056 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639056#msg-639056
My smooth rods slid into the plastic corner when I assembled my printer.]]> baconator Prusa i3 and variants Sun, 13 Mar 2016 10:37:13 -0400 https://reprap.org/forum/read.php?406,344338,639031#msg-639031 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,639031#msg-639031
Should the rods sit all the way in the corner parts? If it did then it would hit the end stop just fine.





Any help would be appreciated.
]]> Backdraft Prusa i3 and variants Sun, 13 Mar 2016 09:30:42 -0400 https://reprap.org/forum/read.php?406,344338,638911#msg-638911 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,638911#msg-638911
I mounted my bed on the springs, too. Problem is: Without them, you will get a hard time to level the bed. Additionally:
If the nozzle touches the bed, it won't do heavy damage, as the springs will retract before some other mechanics break.

For the motors: Do they move normally, if you only increment 1mm? Is there any unwanted noise? Normally it's either the
motor current or the feedrate in the configuration file (marlin).]]> Ano Prusa i3 and variants Sat, 12 Mar 2016 21:51:59 -0500 https://reprap.org/forum/read.php?406,344338,638826#msg-638826 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,638826#msg-638826 baconator Prusa i3 and variants Sat, 12 Mar 2016 14:51:45 -0500 https://reprap.org/forum/read.php?406,344338,638696#msg-638696 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,638696#msg-638696
Prusa wiki page doesn't even mention them, but they are included in the set.]]> Backdraft Prusa i3 and variants Sat, 12 Mar 2016 10:06:32 -0500 https://reprap.org/forum/read.php?406,344338,625105#msg-625105 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,625105#msg-625105 eshneto Prusa i3 and variants Thu, 11 Feb 2016 17:27:54 -0500 https://reprap.org/forum/read.php?406,344338,620295#msg-620295 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,620295#msg-620295
Quote
riccardo0996
Please Help Me
YouTube

Did you get your motor problem solved?]]> Giantkiller Prusa i3 and variants Tue, 02 Feb 2016 17:15:16 -0500 https://reprap.org/forum/read.php?406,344338,614910#msg-614910 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,614910#msg-614910
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baconator
I cannot get the Z-Axis to move at all. Whenever I try to home it or move it it simply makes a high pitched squeal. I have tried switching motors, stepper drivers, and adjusting the pots. Please Help!!
You should try adjusting the feedrates.
I will post my config here, but I STRONGLY advise you to not just copy and paste everything. Look at the values and try them out one by one, if you have another setup (like for example the endstops
on the other side than me) it could just not work correctely.

[and please use the "edit" button next time ;)]]]> Ano Prusa i3 and variants Sun, 24 Jan 2016 11:36:17 -0500 https://reprap.org/forum/read.php?406,344338,614147#msg-614147 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,614147#msg-614147 baconator Prusa i3 and variants Fri, 22 Jan 2016 20:03:31 -0500 https://reprap.org/forum/read.php?406,344338,614026#msg-614026 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,614026#msg-614026 baconator Prusa i3 and variants Fri, 22 Jan 2016 13:20:44 -0500 https://reprap.org/forum/read.php?406,344338,609165#msg-609165 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,609165#msg-609165
Quote
riccardo0996
Please Help Me
YouTube
Ok, that helps to see what the actual problem is, but you still didn't say: Did you try the thing tomleeds suggested?]]> Ano Prusa i3 and variants Wed, 13 Jan 2016 13:40:07 -0500 https://reprap.org/forum/read.php?406,344338,608610#msg-608610 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,608610#msg-608610 YouTube]]> riccardo0996 Prusa i3 and variants Tue, 12 Jan 2016 11:31:24 -0500 https://reprap.org/forum/read.php?406,344338,607864#msg-607864 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,607864#msg-607864 Giantkiller Prusa i3 and variants Sun, 10 Jan 2016 21:28:37 -0500 https://reprap.org/forum/read.php?406,344338,607843#msg-607843 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,607843#msg-607843 baconator Prusa i3 and variants Sun, 10 Jan 2016 19:07:54 -0500 https://reprap.org/forum/read.php?406,344338,607452#msg-607452 Re: My Replikeo Prusa i3 Rework Build https://reprap.org/forum/read.php?406,344338,607452#msg-607452 Replikeo has gone through a minimization scheme.
They have gotten away from tensioned extruders. They print a single piece and it is either crap or warped.
The exttuder pieces need dremeling to house the motors correctly.
The beds are not spring loaded. You need to buy springs and do this.
The extruder feeds on the new units don't work consistently because of no tension. They grind the filament away leaving dead spots.

That said i have:
Dremeled the extruder brackets to hold the motors correctly.
I have replaced the motor brackets with Bowden tensioning pieces.
I have added springs to the bed and rehomed the z axises.
I have drank two quarts of vodka during this malaise.

But after all this I have gotten two test prints that I can peer into and finally surmise what needs adjustment next.
I am in the process now of releveling the spring loaded bed.

This purchase has gotten me a frame, mounts, motors, and firmware to start analysing the 3d printing world.
It took a life time(40years) of skill sets to get this thing to run. So instead of a $1000 purchase or a build from scratch I have a 2 month process and now am in the running to print objects. I mention this because you will go through a mental turmoil to get things right.

But now I kick ass. I turn it on, throw a file at it and press print.Viola! Good shat just comes out.

It will get better. I assure you as long as I surmise there is a listening audience. Got your ears on?

But everybody has their personal vendetta in conquering technology.

You will, at one point find yourself having to adjust the the Z axis min switch. It is not positioned correctly nor designed for this acute trimming.]]> Giantkiller Prusa i3 and variants Sat, 09 Jan 2016 22:44:17 -0500