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Can't seem to get good lines on my prints?

Posted by Ollie 
Can't seem to get good lines on my prints?
April 09, 2012 03:36PM
Hi again to one and all,

So i finally got round to finishing the hot end on my repstrap, which more or less resembles a prusa/mendel, and i began running some test prints, im runnin a wade's extruder with the recomended steps per mm (which off the top of my head is around the 700 mark), with the pololu set to 16th steps.

As you can hopefully see in the picce, im not able to get decent lines, just globules every so often, would this be because im running on 16th steps? Thinkin about it, what has other people got their's setup to?

Ollie
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Re: Can't seem to get good lines on my prints?
April 09, 2012 03:50PM
Re: Can't seem to get good lines on my prints?
April 09, 2012 05:39PM
with my wade's hinged accessible using the herringbone gears, my steps/mm are in the 850-860 range using 1/16th. that said, steps/mm isn't your problem. what are you using for a hot end? does it sound like the extruder is skipping steps? if you extrude into free air do you get a nice, solid stream of plastic?
Re: Can't seem to get good lines on my prints?
April 10, 2012 02:25AM
looks like a hot end issue, try slowing down your prints or raising the temp or tightening the idler bearing.

what hotend are you using?

either that or your e-steps / mm are set too low
Re: Can't seem to get good lines on my prints?
April 10, 2012 04:22AM
First Calibrate your extruder Esteps, and check your hobbed bolt is driving the filament smoothly, if not check if it's clogged up and/or tighten the idler.


[richrap.blogspot.com]
Re: Can't seem to get good lines on my prints?
April 10, 2012 05:02AM
I may try ramping the temp up by about 10 degrees. And I'm printing at 10mm/s, although upon closer inspection of the tests I printed, they're pretty see-through for 100% fill :/

Oh, and the hot end I'm using is basically what I had lyin around and whacked it in my lathe. It's got a .5mm nozzle And pretty much resembles the Geared extruder nozzle on the Wiki, but With a slightly longer thermal barrier, wrapped in nichrome without the heater block.

Oh, I believe I forgot to mention that the filaments consistently going in, and no shavings are coming off.

I've just changed the pololu settins to 1/4 steps and it seems to be fairing a lot better grinning smiley

Ollie
Re: Can't seem to get good lines on my prints?
April 10, 2012 12:45PM
By switching to 1/4 stepping you have tricked it into extruding more filament but with much lower resolution.

You would get much better consistency if you used 1/16th stepping and properly calibrated your e steps / mm in firmware. It would sound better too.
Re: Can't seem to get good lines on my prints?
April 10, 2012 02:14PM
True, and I probably will at some point, but as long as it can get some parts off for a better printer, I'll use my favorite quote, "If it ain't broke, don't fix it" tongue sticking out smiley
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