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z-axis counterweight

Posted by pbaughman 
z-axis counterweight
September 08, 2012 11:06PM
After reading the rep-rap wiki and some other posts on the forum, it seems like the z-axis thread rods have a tenancy to wear because they have to bear the weight of the entire x-axis. While assembling my first rep-rap, it occured to me that it would be fairly trivial to add a simple counterweight system to lighten the load a bit. Forgive the crude drawing, but you could use the ends of the top threaded rods as axles for two pulleys on each side of the rep-rap .

Now, to keep the counterweights from swinging around and getting jammed up in something you would probably need to add another set of smooth rods and a little carriage that would clear the components that are already there, but it doesn't seem too challenging.

My questions:
1) Has something like this been attempted?
2) Does this have a chance of reducing z-axis wear, or am I misunderstanding the underlying problem?

If the answers are no and yes, this may be a good first project once I get this machine assembled.

Thanks!

Edited 1 time(s). Last edit at 09/09/2012 12:30AM by pbaughman.
Re: z-axis counterweight
September 09, 2012 12:01AM
It is cheap to replace a z axis rod. if you think there is merit in this project then go for it. post your results so we can see it. you may not want to match the weight exactly. people also use the weight to keep the axis without slop, and backlash.

I think there is work on z axis being belt driven, that may work better with a counter sink.


IMHO of course!
Re: z-axis counterweight
September 09, 2012 12:33AM
Can the thread rods be replaced without having to recalibrate the machine?
Re: z-axis counterweight
September 09, 2012 04:41AM
z axis will probably need recalibrate, as well as the bed leveled and xbar leveled. since the machine may have parts loose to work on, the x dir and y dir should be triangled to make sure at 90 deg angle to z axis.
Re: z-axis counterweight
September 09, 2012 05:17AM
As long as the Z screws are lubricated they will last for many years of continuous printing. I haven't managed to wear any out yet, even with my auto levelling that causes the Z axis to move continuously.


[www.hydraraptor.blogspot.com]
Re: z-axis counterweight
September 09, 2012 12:31PM
sorry for the minor thread hijack...nophead, for curiosity's' sake, are you using the standard threaded rod called out in the wiki or acme precision rod?
Re: z-axis counterweight
September 09, 2012 07:34PM
I use stainless steel threaded rods.


[www.hydraraptor.blogspot.com]
Re: z-axis counterweight
September 09, 2012 07:56PM
I deliberately bought stainless steel threaded rod and nuts to avoid this problem.
Stainless steel is a very hard alloy and costs not much more than BZP
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