From Nophead's Extruder Tweaks: [
objects.reprap.org]
> When using the RepRap electronics 2V is dropped across the TIP120 Darlington, so to get the same power, a 6Ω heater is required. Better to use a protected MOSFET, something like this, which is a drop in replacement and doesn't need a heatsink.
I tried this and it seems to help. I've also put a multi-meter on my power supply and it read only 11 V. I havn't replaced the power supply yet.