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NEMA 23 and Driver Specification Questions

Posted by jonathantalvarez 
NEMA 23 and Driver Specification Questions
July 01, 2016 09:53AM
So I have just purchased a NEMA 23 [High Torque Nema 23 CNC Stepper Motor 3.5A 3Nm(425oz.in) 23HS45-3504S], a Motor Driver [2/4 phase Nema 23 Stepper Motor Driver 24-50VDC 1.5A-4.5A 256 Microstep M542T] and a Switching Power Supply [Switching Power Supply 100W 24V 4.5A for CNC Router Kits 115V/230V S-100-24]. Below I have attached links where you can find specifications and the data sheets for each. My question concerns the current and voltage I should apply to the NEMA 23.

I am looking for a high torque (low speed) application, and so speed is not really concern, I care more about accuracy, so I will most likely use larger steps which can retain there intermediate positions with higher precision. Currently the Power Supply is pushing out 24V to the Driver. Here is where I am stuck. The driver has many switches and configurations for the current output. Specifically, it has a full and a half current mode and I am not sure if they are as simple as they seem. If I have the Current Mode Table to Half-Current Mode and the Current Table to 4.5A Peak, does this simply mean that the Motor Driver is pushing out half of 4.5A (2.25A) to the NEMA 23? If so, then would it be safe to switch the driver to Full-Current Mode and send the Motor 3.2A (the motor is rated for 3.5A). I know this may seem like a simple question, but there are always concerns about Back EMF and the like and I would really like to not destroy my NEMA 23 before really using it.

I hope this makes sense and please ask me any questions you may have. Thank you so much for your time!

Motor: [www.omc-stepperonline.com]
Driver: [www.omc-stepperonline.com]
Supply:[www.omc-stepperonline.com]
Re: NEMA 23 and Driver Specification Questions
July 01, 2016 10:16AM
Half current mode sends 1/2 of the set current through the windings when the motor is not moving to hold its position. That reduces power and heating in applications like driving a horizontal axis in a 3D printer, and will probably work fine for the z axis in most printers, too.

I have the 2M542 driver and same motor in my printer's Y axis. If you don't take advantage of the microstepping the motor is going to vibrate and generate a lot of noise. Even with microstepping, don't expect it to be quiet. 3D printers run at very low motor speeds which excites a lot of resonances.

In case you weren't aware, motors and drivers don't need regulated power supplies- all you need is a transformer, bridge rectifier and a filter cap to make a power supply.


Ultra MegaMax Dominator 3D printer: [drmrehorst.blogspot.com]
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