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Belt slipping gremlin on new i2 - help with finding proper tension

Posted by h4t 
h4t
Belt slipping gremlin on new i2 - help with finding proper tension
July 20, 2013 08:00PM
I just put together my first Prusa Mendel i2 last week and was able to use a pen holder attachment with RichRap's quick fit X carriage to draw a simple picture of a calibration cube with no apparent problems (http://www.flickr.com/photos/zenwebb/9258780134/). However, now I am trying to test the machine out with larger pen plots and am having issues.

I made a simple SVG file of some horizontal and vertical lines, then converted it to Gcode in Inkscape using Gcodetools. When I plot small lines, they come out great, but as I increase the length of the lines I see more and more translation between each line that is draw (offset of start / end position, not distance between lines). Here is an image of what that is looking like: [imgur.com]

I am fairly sure that my firmware settings are correct, because when I draw small and simple images they come out fine (and the correct size).

I think that it comes down to my belts not being tensioned properly. I have tightened both the belts for my X and Y axes as much as I can by hand by using a pair of pliers to twist the belt hard and tightening the clamps. I don't think I can manually tighten them any more, but I'm still not sure if they are tight enough. Or perhaps they are too tight?

Here is a video of me plucking each of the belts, can someone tell me if they look OK? I've never played with another Prusa in person, so I don't know what it should be like: http://www.flickr.com/photos/zenwebb/9331572482/

Over long distances I definitely see a small amount of skittering / jittery movement,

I am using:
- LM8UU bearings (cheap)
- GT2 belts from McMaster
- Metal 16 tooth, GT2 pulleys from LulzBot
Re: Belt slipping gremlin on new i2 - help with finding proper tension
July 20, 2013 11:40PM
Your belts are probably ok although you could check the pulleys are tight on the motor shafts too. Anyway, you can slice any STL file to do a test print with your pen - just stop it after the first layer has finished. A good test would be the large extruder gear.


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Waitaki 3D Printer
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