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Missing material on last layer

Posted by Nicolinux 
Missing material on last layer
June 30, 2013 11:56AM
Hi,

I noticed that our Prusa Mendel (v2) stops printing prematurely on the last top layer. The last few milimeters are left out and this leaves some ugly holes in the printed model. What can be the cause of this? We made sure that the extruder steps are correctly set in the firmware. If we put a marker on the filamen and tell for example Mac Pronterface to extrude 30mm, the marker moves exactly 30mm. Could there be something else wrong? Maybe slicing errors?

Here is an example of the last missing part:
[nicolinux.org]

Thanks.
Stefan

Edited 1 time(s). Last edit at 06/30/2013 11:59AM by Nicolinux.
Re: Missing material on last layer
July 04, 2013 12:47PM
like this?

[lh6.googleusercontent.com]

It's my first ever print (completed last night) and I think the same thing happened. It's an i3 running Marlin and I was using Repetier.

Jim
Re: Missing material on last layer
July 04, 2013 01:19PM
Yes like this. It looks very familiar... At least I know we are not the only ones with this error. Hope to find a solution.
Re: Missing material on last layer
July 05, 2013 11:31AM
It seems to be happening on all my prints sad smiley

[lh5.googleusercontent.com]

It's not my biggest problem right now, so I'll look into it later. Has anyone else seen this?
Re: Missing material on last layer
July 05, 2013 11:41AM
@Nicolinux what is your tool chain?

I'm using repetier, Slic3r, Marlin on an i3.

Jim
Re: Missing material on last layer
July 05, 2013 11:49AM
Add M400 (Finish all buffered moves) at the beginning of the end code in your slicer. winking smiley


Blog
Re: Missing material on last layer
July 05, 2013 12:58PM
@Jimthree
My toolchain is: OctoPrint, Slic3r, Marlin, Prusa v1-v2.

@Bruce
Thanks, will try it. But how come that other printer don't need it?
Re: Missing material on last layer
July 05, 2013 03:02PM
Nicolinux Wrote:
-------------------------------------------------------
> @Bruce
> Thanks, will try it. But how come that other
> printer don't need it?

confused smiley Other printer? Is it using Marlin firmware?


Blog
Re: Missing material on last layer
July 05, 2013 03:22PM
No I ment in general. It is not documented (as far as I know) and other Prusa users have great prints.
Re: Missing material on last layer
July 05, 2013 04:52PM
I found this explanation in Marlin on github.

Quote
If you have an M84 "stop all motors" command in your end code then that can cause whatever is in your command buffer to stop executing. That is, G commands are buffered, M commands are executed immediately. So if there are any remaining G commands in the buffer (which I believe is only 16 commands long) when the M84 comes along, then you'll lose them. Placing an M400 "wait for buffer to clear" before your M84 will fix that problem.
Re: Missing material on last layer
July 05, 2013 08:14PM
Alright, I didn't see it. Should have tried harder.
I have added it to the custom gcode commands. I hope it will work.
Thanks again.
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