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The effect of deflected part cooling air on nozzle temperatures.

Posted by deckingman 
The effect of deflected part cooling air on nozzle temperatures.
May 21, 2020 11:03AM
I've put a small thermocouple inside a nozzle and attempted to evaluate the effect that deflected (as opposed to direct) part cooling air flowing over both brass and hardened steel nozzles might have. The results might surprise you (then again, they might not). smiling smiley

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Re: The effect of deflected part cooling air on nozzle temperatures.
May 21, 2020 07:41PM
Your results are generally in line with what I would have expected. Thanks for sharing the results of this test.
Re: The effect of deflected part cooling air on nozzle temperatures.
May 25, 2020 06:31AM
I did a bit of research on the temperature gradients in my nozzles some years ago although not nearly as comprehensively as deckingman. I did learn in the process that some "upgrades" were not as good as hoped.
All results here are from memory as life is too short to go through handwritten and digital notes.
I have attached a drawing of my earliest hotend with a detail showing the aforementioned "upgrade" which consisted of fitting a brass nozzle instead of using a one-part heater tube/nozzle.



The results (again, from memory) is that the one part nozzle varied in temperature across the full gamut of air and filament flows by about 6°C measured on the chamfered part of the outside of the nozzle. By comparison, the replaceable brass nozzle swung by about 16°C on the nozzle surface - this was more noticeable with an external fan than with the nozzles own near field cooling flow (light purple)
I still use this arrangement on my Delta printer as I made a bucketload of nozzles of different sizes. newer printers use a more traditional nozzle design with a male threaded part.

Mike
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