OK, did some more testing. Not hardware; swapped stepper leads with y axis, moving y causes extr. to move correctly in both directions, and moving extr. retract direction OK (but as before with extreme run on) - other direction causes noise, sputtering and lack of any semblance of correct motion. Swapped drivers, RAMPS 1.4, Arduino, everything. monitored STEP pin in driver (O-scope broken but sensed activity with high end multi-meter) regards to run on - brief pulses followed by steady state but stepper runs on for quite some time. BAFFLING.
I'm going to try and load new FW with earlier Marlin version next time I'm at this and see whats what.
Any other suggestions? If I have changed out ALL hardware - must be SW/FW - Right ? Unless I'm missing a jumper I don't know about ... somewhere... or something.