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border agglomeration issue

Posted by Dgils 
border agglomeration issue
June 07, 2024 05:31PM
Hello,

I get issue when printing borders, on the picture I have vertical layer after layer not gluing for the whole vertical border surounding print.
I do not get any issue with filling print part and it's correctly melted at the base and also at the start area of a layer
see the pic to understand.

I print on : ender 3v2
2mm thick border
normal speed
element modeled in fusion360 exported in 3fm to cura.
temp 207 / 67 I also tried 209/67 without change


any idea ?
Attachments:
open | download - IMG_20240606_200852.jpg (545.8 KB)
Re: border agglomeration issue
June 07, 2024 07:53PM
I see two problems- under extrusion that is keeping perimeter and fill lines from sticking together, and the uneven spacing of the fill lines- they are in pairs - indicating some backlash or other mechanical problem.

The lines should all fuse together, and spacing between fill lines should be even, not paired. I would try to fix the uneven spacing problem first, then the extrusion problem. If you fix the extrusion problem first it may hide the other problem.


Ultra MegaMax Dominator 3D printer: [drmrehorst.blogspot.com]
Re: border agglomeration issue
June 08, 2024 05:35AM
Hello,

thank for answer,

Sorry UK/US is not easy, maybe I didn't understand correctly.
you asked me :
"I would try to fix the uneven spacing problem first"
ok, but how to proceed ? what to change and where ?

I saw this parameters :

wall thickness : I modify it to 2mm instead of 1.2 default

wall line court change with above parameter 5

Outer wall wipe Distance 0

Outer wall insert 0 (I was thinking to put more for this parameter)




just for info :
I do not have this issue with other PLA. this one request higher temp to work 207/67 instead of 198-200/60
issue is only on vertical wall.
1st layer touching infill part is better melted to the infill part
Re: border agglomeration issue
June 08, 2024 11:12AM
Oki, what I tried that seem to resolve a little the issue :


wall ordering : outside to inside
outer wall wipe distance 1.2 instead of 0
outer wall inset 1.2 instead of 0
wall flow 120 instead of 100
I reduce fan speed to 50

now on the 5 wall. 4 are correctly melted to the inside structure
the last external wall remain unmelted.

hope this will help someone to identify issue and solve it
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