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homemade ormerod?

Posted by gman 
Re: homemade ormerod?
March 09, 2014 07:01PM
Quote
rayhicks
because it might scrape up some of the print? smiling smiley - mind you a large diameter ball-bearing constrained in a tube, and pushing on the the switch wouldn't...

Ray
Haha! So that's why! I've been air printing for too long while playing around with the Ultrasound. eye rolling smiley


RS Components Reprap Ormerod No. 481
Re: homemade ormerod?
March 09, 2014 07:05PM
For small parts only. How do you prevent switch striking againt part?? It's need to be lower than nozzle!
Yes I think about short acting cooler under ultrasonic sensor but I afraid that wind will influence to the readings.
Re: homemade ormerod?
March 09, 2014 07:42PM
Quote
Radian
Haha! So that's why! I've been air printing for too long while playing around with the Ultrasound. eye rolling smiley

Yeah it's funny how you kinda forget why you started once you get stuck into a project isn't itsmiling smiley - I've had similar EUREKA moments more often than I'd wish

Good work on the ultrasound by the way! - I would've tested one of your circuits, but didn't have the parts or skillz

Cheers

Ray
Re: homemade ormerod?
March 10, 2014 06:11AM
Thanks for the encouragement Ray... I've gotten into the habit of doing rather than thinking since I noticed my thinking was slowing with age. One advantage I've noticed is that unexpected results sometimes provide pointers to better solutions. Sometimes it just results in a face palm. I just put a new post in the Ultrasound thread for you karabas: [forums.reprap.org]


RS Components Reprap Ormerod No. 481
Re: homemade ormerod?
March 10, 2014 09:46AM
A microswitch that can be flipped or slid up out of the way or clipped/unclipped should work. After all, it is only needed before you start the print. Ok, so it would not be fully automatic, but the manual effort is minimal.

Dave
(#106)
Re: homemade ormerod?
March 10, 2014 11:04AM
I tried servo with microswitch. Illusion of work. Readings vary within 0.3mm. Nonrepeatable.
Re: homemade ormerod?
March 10, 2014 12:39PM
Quote
karabas
I tried servo with microswitch. Illusion of work. Readings vary within 0.3mm. Nonrepeatable.

Perhaps a better tolerance microswitch would have worked?

Dave
(#106)
Re: homemade ormerod?
March 10, 2014 01:09PM
I never see such specs to switches. How to choose?
Re: homemade ormerod?
March 11, 2014 08:13AM
Quote
karabas
I never see such specs to switches. How to choose?

Trial & error perhaps. A simple pushbutton switch might have better repeatability than a microswitch. I have seen a video of a microswitch being used that way, so I guess they are available.

Dave
(#106)
Re: homemade ormerod?
March 14, 2015 07:00PM
If microswitches are that variable, how are all the Mendels getting an accurate Z-axis zero?
Re: homemade ormerod?
March 16, 2015 09:32AM
Quote
vonTugboat
If microswitches are that variable, how are all the Mendels getting an accurate Z-axis zero?

My Prusa i3 goes down until it detects the switch, reverses until the switch releases, then goes down again until it detects the switch again - I suppose it's a 'best of 3'-type thing?
Re: homemade ormerod?
March 16, 2015 10:04AM
Quote
VortyZA
Quote
vonTugboat
If microswitches are that variable, how are all the Mendels getting an accurate Z-axis zero?

My Prusa i3 goes down until it detects the switch, reverses until the switch releases, then goes down again until it detects the switch again - I suppose it's a 'best of 3'-type thing?

I suspect that the first time it goes down at fairly high speed until the switch trips, then backs off and goes down again at a much slower speed. If the speed is slow to start with it could take a long time to hit the zero position if you started with Z high, but a fast speed may overshoot because of a delay in the mechanical switch making contact or the contact being detected in software, so the first descent is to get a rough position fast, and the second to get an accurate position.

Dave
Re: homemade ormerod?
March 16, 2015 11:51AM
My firmware fork detects when the probe is approaching the bed and then slows down the descent, so that it can use a higher initial speed without needing two goes at it. That is the advantage of using a Z probe with an analog output.



Large delta printer [miscsolutions.wordpress.com], E3D tool changer, Robotdigg SCARA printer, Crane Quad and Ormerod

Disclosure: I design Duet electronics and work on RepRapFirmware, [duet3d.com].
Re: homemade ormerod?
March 16, 2015 01:31PM
Quote
dc42
My firmware fork detects when the probe is approaching the bed and then slows down the descent, so that it can use a higher initial speed without needing two goes at it. That is the advantage of using a Z probe with an analog output.

If the CPU/firmware is fast enough you would not need to slow down for a non-mechanical switch so long as it trips high enough from the bed to allow for deceleration. The firmware could just note the step where the non-mechanical switch trips or reaches the set threshold.

Dave
Re: homemade ormerod?
March 16, 2015 01:45PM
One possibility for a mechanical switch arrangement for Z height would be to mount a switch at the front (+X side) of the hotend and have the lowest point of the switch slightly higher than the nozzle. The bed could then be probed with X at its home position, where the nozzle is off the bed and so can descend a little lower than the bed height while the switch is over the bed. The trip point would then be used to set a negative Z value. A similar arrangement would be to have the probe behind the nozzle and probe at maximum possible X position, where the nozzle is also off the bed area. Or have a switch in both locations and you could probe near the 4 corners of the bed.

Kim's arrangement looks good also, where the switch operates horizontally off the X-arm when the hotend tilts after the Z axis is lowered beyond the point where the nozzle is resting on the bed.

Dave
Re: homemade ormerod?
March 16, 2015 02:54PM
I actually played arround with homing both x and z with the same ms. [www.thingiverse.com]

This design is what i use to home my printer - and it works every time!
The nozzle needs to be relatively clean prior to homing, and the print surface has to be plane glass of something the nozzle can slide a bit on. (im printing pla on glas wiped down with vinegar).

\\Aagaard
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