Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 06:48AM |
Registered: 9 years ago Posts: 1,035 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 07:16AM |
Registered: 9 years ago Posts: 346 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 09:06AM |
Registered: 9 years ago Posts: 1,035 |
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filipeCampos
Loved your design, you have put some greats idea where...
more questions:
what is the size of the metal tube? 20x20?
The mema17 motor will have enough force and precision without a reduction?
The belt tension is made by the 2 screw on the top, correct? where do you fix theses 2 screws? looks like is missing one printed piece to fix the screws
Are you planning to share the file of this bed? when?
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 10:32AM |
Registered: 12 years ago Posts: 5,788 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 11:08AM |
Registered: 9 years ago Posts: 1,035 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 12:13PM |
Registered: 12 years ago Posts: 5,788 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 12:36PM |
Registered: 9 years ago Posts: 1,035 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 23, 2016 01:14PM |
Registered: 12 years ago Posts: 5,788 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 24, 2016 04:50PM |
Registered: 8 years ago Posts: 776 |
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the_digital_dentist
Each of your frame's joints is free to rotate. You hope to prevent it by adding the third member to the joint, but I don't know if that's going to provide the rigidity needed.
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 24, 2016 04:59PM |
Registered: 8 years ago Posts: 776 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 24, 2016 05:31PM |
Registered: 9 years ago Posts: 1,035 |
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lkcl
[...]and that 10 or better 12mm rods with *DUAL* linear bearings PER ROD, mounted directly to a long single aluminium L-shaped bracket, was the way to go. we also concluded i believe that using the cheaper bearings and putting them in plastic housings was in no way sufficient to prevent see-sawing, and that getting the bigger "all-metal" linear bearings and mounting them directly to the L-shaped bracket was much better.
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 24, 2016 06:34PM |
Registered: 9 years ago Posts: 1,035 |
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lkcl
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the_digital_dentist
Each of your frame's joints is free to rotate. You hope to prevent it by adding the third member to the joint, but I don't know if that's going to provide the rigidity needed.
realthor and i argued this back and forth in an entertaining way for what... a week? eventually we concluded that yes, amazingly, the triple join does actually create rigidity. it's the fact that each of the joints allow rotation only about one axis and restrict the freedom of movement of the other two axes that does it. so the total number of restrictions of movement totals two restrictions on each of X Y and Z (two provided per bar).
it's quite odd and requires a bit of thought
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 29, 2016 03:46PM |
Registered: 8 years ago Posts: 776 |
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realthor
Why do you say that "the distance between the left and right rods is too great"?
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 29, 2016 04:44PM |
Registered: 9 years ago Posts: 1,035 |
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lkcl
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realthor
Why do you say that "the distance between the left and right rods is too great"?
leverage. the 300mm of the left edge is a massive lever which will rotate a tiny 30mm-long bearing on the right. that's a 10:1 force multipler. so a weight of 100 grams on the left end of the printbed now results in 1kg of force on the bearing. 1kg results in 10kg of rotational force - you get the picture?
and because you only have 2 leadscrews, you *will* get a seesaw effect. if you are going to stick with 2 leadscrews you *need* dual bearings per z-rod and a stable force transfer mechanism (made of metal) read the discussion we had on pages 6-7 of the fusebox forum, we looked at the G&C design and went, "yeah that's a good way to do it".
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 29, 2016 05:39PM |
Registered: 12 years ago Posts: 5,788 |
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realthor
realthor and i argued this back and forth in an entertaining way for what... a week? eventually we concluded that yes, amazingly, the triple join does actually create rigidity. it's the fact that each of the joints allow rotation only about one axis and restrict the freedom of movement of the other two axes that does it. so the total number of restrictions of movement totals two restrictions on each of X Y and Z (two provided per bar).
it's quite odd and requires a bit of thought
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 29, 2016 05:57PM |
Registered: 9 years ago Posts: 1,035 |
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the_digital_dentist
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realthor
realthor and i argued this back and forth in an entertaining way for what... a week? eventually we concluded that yes, amazingly, the triple join does actually create rigidity. it's the fact that each of the joints allow rotation only about one axis and restrict the freedom of movement of the other two axes that does it. so the total number of restrictions of movement totals two restrictions on each of X Y and Z (two provided per bar).
it's quite odd and requires a bit of thought
I understand how it should work, but you're assuming a lot of ideals- no flex in the tubing walls which are quite thin, and perfect fit holes that don't allow any play around the screws. I think the actual behavior will not be as good as hoped. This is one of those things that just has to be tried to see if it actually works well.
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 03:46AM |
Registered: 9 years ago Posts: 1,035 |
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realthor
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lkcl
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realthor
Why do you say that "the distance between the left and right rods is too great"?
leverage. the 300mm of the left edge is a massive lever which will rotate a tiny 30mm-long bearing on the right. that's a 10:1 force multipler. so a weight of 100 grams on the left end of the printbed now results in 1kg of force on the bearing. 1kg results in 10kg of rotational force - you get the picture?
and because you only have 2 leadscrews, you *will* get a seesaw effect. if you are going to stick with 2 leadscrews you *need* dual bearings per z-rod and a stable force transfer mechanism (made of metal) read the discussion we had on pages 6-7 of the fusebox forum, we looked at the G&C design and went, "yeah that's a good way to do it".
I am sorry I don't follow. Are you suggesting to have the bed wider than the rods?
Wouldn't the 300mm be a masive lever would there be no bearing at all on that side?but there is a bearing (couple of them actually) which prevent that to be a lever...
Moreover, I still feel we're on different pages ... I have no leadscrews... :-/
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 04:02PM |
Registered: 8 years ago Posts: 776 |
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the_digital_dentist
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realthor
realthor and i argued this back and forth in an entertaining way for what... a week? eventually we concluded that yes, amazingly, the triple join does actually create rigidity. it's the fact that each of the joints allow rotation only about one axis and restrict the freedom of movement of the other two axes that does it. so the total number of restrictions of movement totals two restrictions on each of X Y and Z (two provided per bar).
it's quite odd and requires a bit of thought
I understand how it should work, but you're assuming a lot of ideals- no flex in the tubing walls which are quite thin, and perfect fit holes that don't allow any play around the screws. I think the actual behavior will not be as good as hoped. This is one of those things that just has to be tried to see if it actually works well.
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 04:10PM |
Registered: 8 years ago Posts: 776 |
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realthor
Wouldn't the 300mm be a masive lever would there be no bearing at all on that side?but there is a bearing (couple of them actually) which prevent that to be a lever...
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Moreover, I still feel we're on different pages ... I have no leadscrews... :-/
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 04:54PM |
Registered: 9 years ago Posts: 1,035 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 05:32PM |
Registered: 12 years ago Posts: 5,788 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 05:47PM |
Registered: 8 years ago Posts: 776 |
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realthor
I understand the wiggle in the bearings, I am sorry to prove such a thick skull sometimes but I fail to understand the lever thing. So far I thought you were talking about the bed itself but now I get it you are only talking about the relation between each Z carriage and the bed.
So, if this is right, then on a cantilevered bed one would get the situation you describe, where 100g on the edge of the cantilevered side forces the Z carriages with 10x lever.
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But:
1) I have one front-supported rod, so that situation changes a lot and now I would have a somewhat similar situation if we were talking about the corners of the bed on the side with the center rod.
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2) I have dual-bearings on both Z carriages on the side with 2 rods and one bearing on the side with one rod, so any weight that would force the corners of the single-rod-supported-side is taken by a lengthier carriage.
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The problem I see now from your posts is that I have the plastic housings for the bearings ... which can be a problem.
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 05:57PM |
Registered: 8 years ago Posts: 776 |
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the_digital_dentist
The wiggle in the bearings problem can be easily solved by using linear guides instead of the round rails and bearings. It will solve other problems such as flexing guide rails, too.
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 30, 2016 06:26PM |
Registered: 9 years ago Posts: 1,035 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 31, 2016 07:35AM |
Registered: 12 years ago Posts: 5,788 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 31, 2016 08:13AM |
Registered: 9 years ago Posts: 1,035 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? May 31, 2016 09:10AM |
Registered: 12 years ago Posts: 5,788 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? June 01, 2016 08:20AM |
Registered: 9 years ago Posts: 1,035 |
Re: Triple-rod supported bed, 8mm shaft enough or go higher? June 02, 2016 10:22PM |
Registered: 8 years ago Posts: 51 |
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realthor
Hello,
I planned 10mm rods for SCOUTcorexy's dual-supported Z platform but am wondering, as long as the bed is not cantilevered it might be sufficient to have 8mm rods (also considering that I use 3 rods).
Here's a sketch:
[attachment 78685 SCOUTcorexy_Z-Stage_Overview.png]
Thanks.
Re: Triple-rod supported bed, 8mm shaft enough or go higher? June 11, 2016 06:46PM |
Registered: 9 years ago Posts: 1,035 |
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Vigilant
The rods are there to prevent XY, rotational(pitch and yaw) movements to the bed. The thicker it is the better it will resist any force from the Z lead screw other than the Z direction.
If you're using belt , then you probably have to worry more on the pitch and Yaw forces. Imagine putting something heavy on just one corner on the bed, will it tilt due to the rods being not stiff enough?