Re: Rugged CoreXY June 08, 2016 09:00PM |
Registered: 9 years ago Posts: 1,873 |
Re: Rugged CoreXY June 09, 2016 01:02AM |
Registered: 8 years ago Posts: 168 |
Re: Rugged CoreXY June 09, 2016 06:45AM |
Registered: 9 years ago Posts: 1,873 |
Re: Rugged CoreXY June 09, 2016 07:23AM |
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Re: Rugged CoreXY June 09, 2016 07:30AM |
Registered: 8 years ago Posts: 168 |
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the_digital_dentist
Is your dog bone part intended to impart some extra rigidity to the X axis? If so, you might get much more stiffness without a lot of increased weight by using a piece of rectangular tubing instead of a flat plate.
Re: Rugged CoreXY June 10, 2016 01:26AM |
Registered: 8 years ago Posts: 168 |
Re: Rugged CoreXY June 10, 2016 07:26AM |
Registered: 8 years ago Posts: 776 |
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hobbymods
The Gates guy seemed to lose interest, but he did mention that even using different idler sizes for staggering pulley positions can cause variations in the torque in different parts of the belt circuit, which I have no idea if it is true.
Re: Rugged CoreXY June 10, 2016 05:11PM |
Registered: 8 years ago Posts: 168 |
Re: Rugged CoreXY June 10, 2016 09:01PM |
Registered: 9 years ago Posts: 346 |
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lkcl
but as the carriage approaches an idler that's angled, those tension variations are *going to change* dependent on the length.
.
Re: Rugged CoreXY June 10, 2016 10:23PM |
Registered: 8 years ago Posts: 168 |
Re: Rugged CoreXY June 11, 2016 04:17AM |
Registered: 8 years ago Posts: 622 |
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hobbymods
I wont be twisting belts or having them run hard against flanges.
I will extend the shaft on each stepper so that the drive pulley will be on the correct plane for each of the 2 circuits, and do some sort of pedestal bearing mount to support that extension.
I've got toothed idlers coming for where it turns on the toothed side and plain idlers for the other, I'm not going to all this trouble to ignore the basic rules of belt drives.
Interestingly I've read that smooth idlers should not be flanged for some reason, and I did note that the Gates guy expressed surprise at my request for flanged smooth idlers.
Re: Rugged CoreXY June 11, 2016 05:18AM |
Registered: 8 years ago Posts: 168 |
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deckingman
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hobbymods
I wont be twisting belts or having them run hard against flanges.
I will extend the shaft on each stepper so that the drive pulley will be on the correct plane for each of the 2 circuits, and do some sort of pedestal bearing mount to support that extension.
I've got toothed idlers coming for where it turns on the toothed side and plain idlers for the other, I'm not going to all this trouble to ignore the basic rules of belt drives.
Interestingly I've read that smooth idlers should not be flanged for some reason, and I did note that the Gates guy expressed surprise at my request for flanged smooth idlers.
You could just design the motor mounts so that one will be higher than the other. That way you can use short shafts which I think is always best when you are applying sideways forces to them (less leverage).
I wonder why flanged idlers are a bad idea? The Open Builds idlers are all flanged (of course that doesn't mean it's the right thing to do). I suppose you wouldn't want the sides of the belts rubbing on the idler flanges but if the idler is a couple of mm bigger than the belt width, that shouldn't be an issue. If you have to rely on the flanges to keep the belt in the correct plain, then something has been built/designed wrong.
Re: Rugged CoreXY June 11, 2016 08:32AM |
Registered: 9 years ago Posts: 346 |
Quote
hobbymods
I wont be twisting belts or having them run hard against flanges.
I will extend the shaft on each stepper so that the drive pulley will be on the correct plane for each of the 2 circuits, and do some sort of pedestal bearing mount to support that extension.
I've got toothed idlers coming for where it turns on the toothed side and plain idlers for the other, I'm not going to all this trouble to ignore the basic rules of belt drives.
Interestingly I've read that smooth idlers should not be flanged for some reason, and I did note that the Gates guy expressed surprise at my request for flanged smooth idlers.
Re: Rugged CoreXY June 11, 2016 08:49AM |
Registered: 12 years ago Posts: 5,794 |
Re: Rugged CoreXY June 11, 2016 03:02PM |
Registered: 12 years ago Posts: 1,049 |
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LarsK
It is a misunderstanding that you cannot twist belt. If it is within spec you can do it. Refer to the below pages from Mechanical Components Handbook, and other design handbooks for belt designs.
Re: Rugged CoreXY June 11, 2016 04:20PM |
Registered: 9 years ago Posts: 346 |
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cozmicray
Looks like Flat / Vee belt section of the handbook
Does it have a timing / Power Transmission belt section
HANDBOOK OF TIMING BELTS AND PULLEYS.
[www.sdp-si.com]
Not good enough?
You can twist a timing belt all you want
but
The common ones we use --- are NOT designed to be twisted
best to design for what the belt was made to do
Quote
Any degree of sprocket misalignment will result in some reduction of belt life, which is not accounted for in the normal drive design procedure. Misalignment of all synchronous belt drives should not exceed 1/4° or 1/16" per foot of linear distance. Misalignment should be checked with a good straight edge or by using a laser alignment tool. The straight edge tool should be applied from driveR to driveN, and then from driveN to driveR so that the total effect of parallel and angular misalignment is made visible. Drive misalignment can also cause belt tracking problems. [b]However, light flange contact by the belt is normal and won’t affect performance[/b]
Re: Rugged CoreXY June 11, 2016 05:00PM |
Registered: 8 years ago Posts: 168 |
Re: Rugged CoreXY June 11, 2016 10:03PM |
Registered: 12 years ago Posts: 5,794 |
Re: Rugged CoreXY June 11, 2016 10:24PM |
Registered: 8 years ago Posts: 168 |
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the_digital_dentist
I had some experience with standing pulleys on bolts before and found that the tension on the belt was enough to cause some flex in the bolt and/or the 1/4" aluminum plate it was screwed into and the belt would try to walk off the pulley. I'm still working final details of my CoreXY design out, but trying to avoid that problem which will be multiplied because I'm using two pulleys at different heights on the same bolt. I'm mounting the bolts/pulleys in pieces of rectangular aluminum tubing in hopes that it will prevent that sort of deflection of the bolt by supporting it at top and bottom. Of course, the tubing my flex. We'll see....
Re: Rugged CoreXY June 12, 2016 12:19AM |
Registered: 12 years ago Posts: 1,049 |
Re: Rugged CoreXY June 12, 2016 05:20AM |
Registered: 8 years ago Posts: 776 |
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LarsK
As long as you are in spec for the belt you can twist and turn it as you like. What matters is that the center fibre remains the same length all around. It was discussed here some month back.
On that subject ikcl, I think you just aimed this one at me:
"i know someone did mention earlier that "everyone does this" (moves the idlers up so that the belts can cross while being in the same plane) but that does not make it a good idea. we're still (as a community) researching corexy.to work out what's best."
Re: Rugged CoreXY June 12, 2016 05:23AM |
Registered: 8 years ago Posts: 776 |
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cozmicray
I think the toothed / smooth idler pulley discussion came from possible vibration/jogging induced by belt running over smooth pulley
maybe seen in print layers??
Re: Rugged CoreXY June 12, 2016 05:26AM |
Registered: 8 years ago Posts: 776 |
Re: Rugged CoreXY June 12, 2016 07:32AM |
Registered: 9 years ago Posts: 346 |
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lkcl
hiya larsk, sorry i am extremely busy, i'm no longer able to focus full-time like i have been for the past 3 months, so apologies i didn't have time to go back and find who it was, or exactly what was said - sorry about that. brief comment: relying on the centre fibre does not strike me as sensible, at all. the belt's specifications are almost certainly quoted for an evenly-distributed load, as well as it... it's too complicated to explain in a brief message, so sorry.
Re: Rugged CoreXY June 12, 2016 01:06PM |
Registered: 8 years ago Posts: 776 |
Re: Rugged CoreXY June 12, 2016 01:17PM |
Registered: 8 years ago Posts: 776 |
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JamesK
That force should be entirely contained by the hotend, provided the mounting for the bowden tube remains firm. The extruder pushes the filament relative to the bowden tube, and at the hotend the filament is trying to push the hotend off the bowden, which is why the mounts for the bowden at both ends have to be good. However much compression the filament is under, the bowden tube experiences the matching force in tension, but none of that force should be felt by the linear motion system. There is the issue of the elasticity of the bowden & filament putting lateral force on the print-head, and I've been ignoring that in the touchy-feely hope that it's relatively small compared to other forces on the system.
[edit: I had to struggle with that, it's exactly the opposite of normal bowden cables where the core is under tension and the casing under compression]
Re: Rugged CoreXY June 12, 2016 05:25PM |
Registered: 8 years ago Posts: 622 |
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lkcl
there's also the fact that the ID of the bowden tube cannot ever be the same as the OD of the filament (otherwise it wouldn't move freely, even if it is PTFE): as a result the filament buckles (in unpredictable ways) a bit like a microwave down a wave guide, it bounces off the inside, but far less predictably. this and the other factors you mentioned is why you have to do 4 to 5mm retracts on bowden tubes. but, more than that: the amount of side-to-side buckling is going to *alter* depending on where the tube goes as the printhead moves... so the actual amount of extrusion that occurs *varies* with the position of the printhead... again in unpredictable ways. did one printer with a bowden tube, and in three very intense full-time weeks saw *every* single possible problem you could possibly have with bowden tubes (because i was designing from scratch), and won't ever do one ever again. saw the Flex3Drive, went "yippee!" and bought one immediately.
Re: Rugged CoreXY June 12, 2016 08:14PM |
Registered: 8 years ago Posts: 168 |
Re: Rugged CoreXY June 12, 2016 08:32PM |
Registered: 9 years ago Posts: 1,873 |
Re: Rugged CoreXY June 12, 2016 09:20PM |
Registered: 8 years ago Posts: 168 |
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JamesK
I think it's reasonable to be sceptical, the general consensus is that it's at best a very big compromise to combine printing with milling. It's an attractive idea to re-use the 3d motion platform, but anything but the lightest milling is so far removed from the requirements of printing that the compromises don't make sense. It's bad enough trying to design a printer only mechanism balancing the compromises between speed, cost, quality and features.
I guess the biggest problem may be simple practicalities. The biggest problem with 3d printing is long print times. The most direct approach to robust milling is an XY table on dovetail ways driven by ballscrews, with the tool post moving in Z. The very high moving mass would equate to low acceleration (unless money is no object I guess) which for printing would often result in slower than average print speeds. If a 12 hour print becomes 24 or more, do you really want to have your very expensive CNC mill tied up doing that, or does it make more sense to have a dedicated printer and a dedicated mill that can run in parallel?