I tested the temp using a multimeter thermalcouple that I think is farely accurate. Turns out the temp runs about 20 C below what marlin reports.
Glad to send pics, but not sure what picture would be helpful
I have also found that when I get the extruder up to 230C (pronterface reports almost 270) it seems to extrude ok. But when I start the print, there is a long pause while the temp drops to about 180C (pronterface reports < 200), it won't extrude. Is it normal for the heat to be dropped before the printer starts printing? See log below.
Connecting...
start
Printer is now online.
echo: External Reset
Marlin 1.0.0
echo: Last Updated: Apr 1 2013 19:45:12 | Author: (none, default config)
Compiled: Apr 1 2013
echo: Free Memory: 5503 PlannerBufferBytes: 1232
ok T:0.0 /0.0 B:0.0 /0.0 @:0 B@:0
Setting hotend temperature to 270.000000 degrees Celsius.
Setting bed temperature to 110.000000 degrees Celsius.
SENDING:M105
ok T:270.0 /270.0 B:102.8 /110.0 @:90 B@:128
Print Started at: 16:27:21
T:268.1 E:0 W

< -------------------------------------------------------------------------------------------- extrudes ok at this point
T:267.6 E:0 W

T:267.2 E:0 W

T:265.8 E:0 W

T:264.9 E:0 W

T:264.3 E:0 W

T:263.2 E:0 W

T:262.0 E:0 W

T:261.1 E:0 W

T:259.7 E:0 W

T:258.9 E:0 W

T:257.6 E:0 W

T:255.9 E:0 W

T:254.8 E:0 W

T:253.8 E:0 W

T:252.7 E:0 W

T:251.8 E:0 W

T:251.0 E:0 W

T:249.5 E:0 W

T:248.5 E:0 W

T:247.3 E:0 W

T:246.4 E:0 W

T:245.2 E:0 W

T:243.7 E:0 W

T:242.7 E:0 W

T:241.5 E:0 W

T:240.2 E:0 W

T:239.2 E:0 W

T:238.1 E:0 W

T:237.1 E:0 W

T:236.1 E:0 W

T:234.8 E:0 W

T:233.9 E:0 W

T:232.9 E:0 W

T:231.8 E:0 W

T:231.0 E:0 W

T:229.9 E:0 W

T:228.6 E:0 W

T:227.5 E:0 W

T:226.4 E:0 W

T:225.0 E:0 W

T:224.1 E:0 W

T:223.2 E:0 W

T:222.4 E:0 W

T:221.6 E:0 W

T:220.8 E:0 W

T:219.9 E:0 W

T:218.8 E:0 W

T:217.6 E:0 W

T:216.6 E:0 W

T:215.6 E:0 W

T:214.6 E:0 W

T:213.7 E:0 W

T:213.0 E:0 W

T:212.2 E:0 W

T:211.3 E:0 W

T:210.4 E:0 W

T:209.6 E:0 W

T:208.8 E:0 W

T:208.0 E:0 W

T:207.6 E:0 W

T:207.4 E:0 W

T:207.1 E:0 W

T:207.1 E:0 W

T:207.2 E:0 W

T:207.3 E:0 W

T:207.5 E:0 W

T:207.5 E:0 W

T:207.3 E:0 W

T:207.4 E:0 W

T:207.1 E:0 W

T:207.0 E:0 W

T:206.5 E:0 W

T:205.9 E:0 W

T:205.5 E:0 W

T:204.9 E:0 W

T:204.4 E:0 W

T:203.8 E:0 W

T:203.0 E:0 W

T:202.4 E:0 W

T:201.7 E:0 W

T:200.9 E:0 W:9
T:200.3 E:0 W:8
T:199.5 E:0 W:7
T:199.1 E:0 W:6
T:198.6 E:0 W:5
T:198.0 E:0 W:4
T:197.6 E:0 W:3
T:197.3 E:0 W:2
T:196.9 E:0 W:1
T:196.6 E:0 W:0 < ----------------------------------------gears turn, but will not feed or extrude at this lower temp.
SENDING:M105
ok T:200.0 /200.0 B:110.4 /110.0 @:53 B@:0
Paused.
Setting hotend temperature to 0.000000 degrees Celsius.
Setting bed temperature to 0.000000 degrees Celsius.
SENDING:M105
ok T:200.0 /0.0 B:109.4 /0.0 @:0 B@:128
SENDING:M105
ok T:198.2 /0.0 B:107.0 /0.0 @:0 B@:0