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z distance travelled not alway the same

Posted by Ray 
Ray
z distance travelled not alway the same
April 03, 2015 05:30PM
Hi!

I was having troubles calibrating the bed auto leveling so I made a simple test and find what I think is a problem.

The test (first steps are from Marlin documentation) :
a) I made a small mark in the bed with a marker/felt-tip pen.
b) I placed the hotend tip as *exactly* as possible on the mark, touching the bed. I raised the hotend 0.1mm and zero all axis (G92 X0 Y0 Z0);
d) I raised the hotend 40mm, lowered the Z probe (Z-Endstop) and placed it just on that mark by moving X, Y and Z;
e) I lowered the Z in 0.1mm steps, with the probe always touching the mark until I heared the "click";

f) I return the hotend tip to the small mark
g) I performed a M114

I was expecting the M114 to return: X:0.00 Y:0.00 Z:0.00 E:0.00 Count X: 0.00 Y:0.00 Z:0.00

but it wasn't the case. Here are the results I obtained (I run this test 3 times)
X:0.00 Y:0.00 Z:-4.60 E:0.00 Count X: 0.00 Y:0.00 Z:-0.03
X:0.00 Y:0.00 Z:-8.40 E:0.00 Count X: 0.00 Y:0.00 Z:0.01
X:0.00 Y:0.00 Z:-8.80 E:0.00 Count X: 0.00 Y:0.00 Z:-0.02

The printer is a homemade Prusa i3 with a RAMPS 1.4 and the latest Marlin software. I am using Pronterface for Mac (printrun 2014.08.01)
The Z screw is a M5 and I made the calculation using Prusa Calculator: [prusaprinters.org]

any Idea of what is wrong?
Re: z distance travelled not alway the same
April 04, 2015 02:45AM
Your M5 screw and probably the way the nut attaches to the carriage is the problem, to be more precise is a backlash issue. the play between the nut and the rod works differently up than down.

you need to put an anti backlash system in the carriage, usually two nuts housed with a spring in between pressing both nuts outward.
Ray
Re: z distance travelled not alway the same
April 04, 2015 12:07PM
Ok, thank you very much. I am googling it smiling smiley
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