Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 10:49AM |
Registered: 10 years ago Posts: 44 |
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mel0n
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zarnold16
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zarnold16
So here is my first problem that I have received in a while except for some user error with printing. I went to click start on my print via the SD card and my screen blacked out then came back on like this. Now everytime I turn off my printer and turn it back on it comes back when I turn the dial. [imgur.com]
Okay I still have not figured this out.I just broke a blade on my extruder fan, Am I able to run the printer without this while I wait for replacement?
It will probably be out of balance and noisy, but if it still pushes air and you have a replacement coming, I don't see why not.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 10:52AM |
Registered: 9 years ago Posts: 135 |
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zarnold16
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mel0n
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zarnold16
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zarnold16
So here is my first problem that I have received in a while except for some user error with printing. I went to click start on my print via the SD card and my screen blacked out then came back on like this. Now everytime I turn off my printer and turn it back on it comes back when I turn the dial. [imgur.com]
Okay I still have not figured this out.I just broke a blade on my extruder fan, Am I able to run the printer without this while I wait for replacement?
It will probably be out of balance and noisy, but if it still pushes air and you have a replacement coming, I don't see why not.
Okay, Do you know why my screen does that?
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 12:11PM |
Registered: 10 years ago Posts: 45 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 12:19PM |
Registered: 10 years ago Posts: 45 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 01:05PM |
Registered: 9 years ago Posts: 30 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 02:26PM |
Registered: 9 years ago Posts: 171 |
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Morrobotz
Update: My printer is working like a champ and I am very happy. I did a lot of test prints of cilinders to dial in the settings but this was my first true test print, please help me diagnose any issues you see. The print is roughly 5" tall.
I have made some adjustments and am currently printing a 0.08 layer hight print and will be done in 3 more hours though it looks really good so far.
I am currently using standard 3/32" glass that I slightly toothed with sand paper and applyed pruple vanishing gluestick to. (I find it better at adheasion than Acitone and ABS slury).
1.75mm ABS plastic @0.2 Layer height
Admin edit: fixed mis-typed img tags
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 02:26PM |
Registered: 9 years ago Posts: 6 |
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Blackbird
Are you sure the bearing with teeth on the motor isn't puched too close to the motor body? If it sits right against the motor housing and you have the set screws tightened, it won't spin properly. Easy thing to overlook while putting everything together.Quote
blank64
So I have now finished the build, but am now having some problems trying it out with repetier: (I tried both the marlin included in the drive folder, and the one posted a few pages back)
My y-axis motor doesn't seem to be able to turn the belt (it either barely turns, or skips the belt entirely while turning), I used one of the included belt tensioners so it's pretty tight.
My x-axis motor doesn't seem to be working at all (Although it gets a bit warm after a couple of minutes)
Only one of my z-axis motors is actually turning (the one which I can turn by hand while off), I tried switching where the 2 motors are plugged in, but in each case the same one turns.
Has anyone experienced any of these problems?
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 02:46PM |
Registered: 9 years ago Posts: 95 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 03:37PM |
Registered: 9 years ago Posts: 135 |
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mike3
but my hotend stopped heating and lost control of bed heating..will up date after replacing...
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 03:53PM |
Registered: 9 years ago Posts: 35 |
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mel0n
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691175002
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corry
Biggest issue: to those who say they got the kit assembled in 4 hours are you *SURE* you have those t nuts rotated in the slots 90 degrees? All of them? They're awful. I know misumi's preinstall t nuts cost a bit, but those (m4) post install t nuts are absolute garbage. Spent hours on single bolts sometimes. Was ready to go to the garage make some thermite just to burn those witchlike t nuts. They've gotta go. Pissed me off something fierce!
They are pretty awful (frankly I would have preferred regular pre-assembly nuts and some planning) but there is kind of a trick. If you have tweezers you can rotate them into place and as long as you don't try to back out the screw during assembly they should stay in place.
Also the earlier kits used internal corner brackets (with set-screws) so you only needed like 6 or 8 of the m4 nuts.
The instructions could use work, and I'm pretty sure with proper design they could have really cut down on the number of different fastener types used.
Actually, the T-nuts aren't that bad once you figure out the technique. I figured it out about half way through my printer. APPLY FORCE. Basically, just pop the nut in, orientation doesn't matter, line up your screw, and push down on the screw with a good amount of force as you tighten it. I can't really explain how it works, but at least 9/10 times it pulls the t-nut up and rotates itself into place with a good amount of bite.
So next time you use a T-nut, push on it really hard as you screw into it and I promise you will be amazed how well/easily it works.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 04:28PM |
Registered: 9 years ago Posts: 135 |
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RedneckGeek
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mel0n
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691175002
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corry
Biggest issue: to those who say they got the kit assembled in 4 hours are you *SURE* you have those t nuts rotated in the slots 90 degrees? All of them? They're awful. I know misumi's preinstall t nuts cost a bit, but those (m4) post install t nuts are absolute garbage. Spent hours on single bolts sometimes. Was ready to go to the garage make some thermite just to burn those witchlike t nuts. They've gotta go. Pissed me off something fierce!
They are pretty awful (frankly I would have preferred regular pre-assembly nuts and some planning) but there is kind of a trick. If you have tweezers you can rotate them into place and as long as you don't try to back out the screw during assembly they should stay in place.
Also the earlier kits used internal corner brackets (with set-screws) so you only needed like 6 or 8 of the m4 nuts.
The instructions could use work, and I'm pretty sure with proper design they could have really cut down on the number of different fastener types used.
Actually, the T-nuts aren't that bad once you figure out the technique. I figured it out about half way through my printer. APPLY FORCE. Basically, just pop the nut in, orientation doesn't matter, line up your screw, and push down on the screw with a good amount of force as you tighten it. I can't really explain how it works, but at least 9/10 times it pulls the t-nut up and rotates itself into place with a good amount of bite.
So next time you use a T-nut, push on it really hard as you screw into it and I promise you will be amazed how well/easily it works.
I didn't really have any issues with the t-nuts. I just dropped them in and tightened the bolts. If any didn't twist into place I'd just nugde them with an allen key or something. They will only rotate 90 deg and then stop so you can't turn them too far. I consider them a complete non-issue.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 04:49PM |
Registered: 9 years ago Posts: 95 |
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mel0n
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mike3
but my hotend stopped heating and lost control of bed heating..will up date after replacing...
Sounds like a bad FET :[ it was probably correct for them to send you a new Ramps. Hopefully your arduino is ok.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 10, 2015 08:46PM |
Registered: 9 years ago Posts: 285 |
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Neverdone
So I finally finished my build the other day. I have loaded the arduino and downloaded the repetier software and done the first 13 pages of the config guide. The last thing I need to do before starting to home and what not is to tune the stepper drivers. This seems to be the part that I find the fuzziest in the instructions. I have read of people just adjusting until the noise goes away, others saying a meter is the best way. Maybe I am missing something, but I have not seen anyone say anywhere about where to connect the meter? I see mention of adjusting parameters in what looks like the config.h file? Can some one shed a little light on this for me? I downloaded the file on the google drive on tuning, but this seems a little vague. I understand what vref is, but am I just supposed to plug it in and adjust the pot? Which pin do I measure the vref on? Thanks for your help!
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 09:04AM |
Registered: 9 years ago Posts: 135 |
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Mach
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Neverdone
So I finally finished my build the other day. I have loaded the arduino and downloaded the repetier software and done the first 13 pages of the config guide. The last thing I need to do before starting to home and what not is to tune the stepper drivers. This seems to be the part that I find the fuzziest in the instructions. I have read of people just adjusting until the noise goes away, others saying a meter is the best way. Maybe I am missing something, but I have not seen anyone say anywhere about where to connect the meter? I see mention of adjusting parameters in what looks like the config.h file? Can some one shed a little light on this for me? I downloaded the file on the google drive on tuning, but this seems a little vague. I understand what vref is, but am I just supposed to plug it in and adjust the pot? Which pin do I measure the vref on? Thanks for your help!
Take you measurements by putting one of your multimeter's leads onto the pot on the stepper driver, and the other lead onto the ground terminal that goes from the ramps to the power supply.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 04:28PM |
Registered: 9 years ago Posts: 16 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 05:10PM |
Registered: 9 years ago Posts: 25 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 05:48PM |
Registered: 9 years ago Posts: 6 |
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blank64
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Blackbird
Are you sure the bearing with teeth on the motor isn't puched too close to the motor body? If it sits right against the motor housing and you have the set screws tightened, it won't spin properly. Easy thing to overlook while putting everything together.Quote
blank64
So I have now finished the build, but am now having some problems trying it out with repetier: (I tried both the marlin included in the drive folder, and the one posted a few pages back)
My y-axis motor doesn't seem to be able to turn the belt (it either barely turns, or skips the belt entirely while turning), I used one of the included belt tensioners so it's pretty tight.
My x-axis motor doesn't seem to be working at all (Although it gets a bit warm after a couple of minutes)
Only one of my z-axis motors is actually turning (the one which I can turn by hand while off), I tried switching where the 2 motors are plugged in, but in each case the same one turns.
Has anyone experienced any of these problems?
I had a couple of the bearings right against the motors, but have now moved them and am getting the same results. I took the belt off of the y axis, and it just vibrates the bearing when I tell it to move. The x axis makes no movement whatsoever, but I can hear different high pitched tones for each of the steps (like my one working motor), so I don't quite know what to make of that.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 07:46PM |
Registered: 9 years ago Posts: 135 |
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blank64
Quote
blank64
Quote
Blackbird
Are you sure the bearing with teeth on the motor isn't puched too close to the motor body? If it sits right against the motor housing and you have the set screws tightened, it won't spin properly. Easy thing to overlook while putting everything together.Quote
blank64
So I have now finished the build, but am now having some problems trying it out with repetier: (I tried both the marlin included in the drive folder, and the one posted a few pages back)
My y-axis motor doesn't seem to be able to turn the belt (it either barely turns, or skips the belt entirely while turning), I used one of the included belt tensioners so it's pretty tight.
My x-axis motor doesn't seem to be working at all (Although it gets a bit warm after a couple of minutes)
Only one of my z-axis motors is actually turning (the one which I can turn by hand while off), I tried switching where the 2 motors are plugged in, but in each case the same one turns.
Has anyone experienced any of these problems?
I had a couple of the bearings right against the motors, but have now moved them and am getting the same results. I took the belt off of the y axis, and it just vibrates the bearing when I tell it to move. The x axis makes no movement whatsoever, but I can hear different high pitched tones for each of the steps (like my one working motor), so I don't quite know what to make of that.
So right now I'm thinking that 3 of my stepper motors may be broken. I am not able to turn any of them by hand (at all) , and switching their connections to my working one has proved that their drivers are working. My y-axis shudders the shaft when I try to make it move, and the other two make no movement at all but emit a high pitched whine after attempting a step.
Has anyone else encountered a problem like this?
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Mel0n
When motors make high pitch noise but do not move, its because the printer thinks your trying to move it in an INCREASING direction, so they turn on and hold their position but wont move further because it doesn't want to crash before it homes. Look at your printer shape settings in repetier, this is really important. If you change your endstop/firmware settings, repetier is still going to tell it to go the wrong way.
Theoretical home is front left of the print bed. So look where you have your endstops and adjust accordingly. An example, your x end stop is on the right, which is max (200). But the software doesn't know this, it thinks min(0) is the endstop. So by telling repetier in printer settings, X-home : max, your letting it know that it should be trying to go to the max value. If this is the case, you also need to switch the position of the endstop plug on your RAMPS from x-min to x-max (reference the schematic, or look at any of my posts on this in the main thread).
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 07:53PM |
Registered: 9 years ago Posts: 3 |
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corry
Biggest issue: to those who say they got the kit assembled in 4 hours are you *SURE* you have those t nuts rotated in the slots 90 degrees? All of them? They're awful. I know misumi's preinstall t nuts cost a bit, but those (m4) post install t nuts are absolute garbage. Spent hours on single bolts sometimes. Was ready to go to the garage make some thermite just to burn those witchlike t nuts. They've gotta go. Pissed me off something fierce!
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 08:16PM |
Registered: 9 years ago Posts: 135 |
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therippa
Pics...
STL's...
Extruder - [www.thingiverse.com]
Hotend holder - [www.thingiverse.com]
The hotend holder's mounting holes didn't line up with the hole on the Folgertech X-carriage, so I just brought out the drill. This weekend's project will be hooking up the fan (easy) and the capacitive sensor (not as easy) to it.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 08:24PM |
Registered: 9 years ago Posts: 276 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 08:31PM |
Registered: 9 years ago Posts: 367 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 08:36PM |
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Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 11, 2015 10:53PM |
Registered: 9 years ago Posts: 135 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 12, 2015 12:13AM |
Registered: 9 years ago Posts: 25 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 12, 2015 12:26AM |
Registered: 9 years ago Posts: 367 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 12, 2015 12:35AM |
Registered: 9 years ago Posts: 25 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 12, 2015 09:12AM |
Registered: 9 years ago Posts: 121 |
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 12, 2015 09:31AM |
Registered: 9 years ago Posts: 135 |
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[email protected]
So I went ahead and ordered the 8mm threaded rod. Does anyone know how to modify the firmware to switch from 5mm rods to 400mm Lead Screw 3D Printer Z Axis Lead Screw ACME Lead Screw 8mm Screw Pitch. I plan on printing out the z motor stand offs. Not home to double check if I needed the 300 or 400mm length rods will cut down the 400 if need be.
Re: Folger Tech 2020 i3 Printer Kit (Official Thread) August 12, 2015 10:37AM |
Registered: 9 years ago Posts: 367 |
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[email protected]
So I went ahead and ordered the 8mm threaded rod. Does anyone know how to modify the firmware to switch from 5mm rods to 400mm Lead Screw 3D Printer Z Axis Lead Screw ACME Lead Screw 8mm Screw Pitch. I plan on printing out the z motor stand offs. Not home to double check if I needed the 300 or 400mm length rods will cut down the 400 if need be.