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Firmware crash when doing automatic calibration(G32) on a kossel August 27, 2017 05:54AM |
Hello everyone !
I'm facing a puzzling problem,
I've been building a kossel XL (Metal part from robotdigg) with 3600mm horizontal extrusions and 7000mm vertical extrusions with linear rails. On top of that are 0.9° stepper motors and a E3DV6 hotend.
Anyway i'm very pleased with the "hardware" aspect of it.
As I want my printer to be top notch, you would guess that i bought a smoothie 5XC
.
I'm having a problem when doing the automated calibration, when i launch the G32 command (via the web interface on ethernet), the probing starts, sometimes making two or three point, and then the printer stops not responding anymore. When I removed the bed, I found out that only the left and right led are switch on, the two green center ones are shut down. The troubleshooting section of the smoothie doc says it's a firmware crash.
At first i try to flash the firmware (using latest), and then i moved to a different SD card (32Gb, class 10). But none of this seems to solve my problem.
(by the way the smoothie doc is wonderful !!!!)
I hope someone have a solution, it's very frustrating to have a completely built printer but not being able to use it !
Clément
here are my config files and overrides
I'm facing a puzzling problem,
I've been building a kossel XL (Metal part from robotdigg) with 3600mm horizontal extrusions and 7000mm vertical extrusions with linear rails. On top of that are 0.9° stepper motors and a E3DV6 hotend.
Anyway i'm very pleased with the "hardware" aspect of it.
As I want my printer to be top notch, you would guess that i bought a smoothie 5XC
. I'm having a problem when doing the automated calibration, when i launch the G32 command (via the web interface on ethernet), the probing starts, sometimes making two or three point, and then the printer stops not responding anymore. When I removed the bed, I found out that only the left and right led are switch on, the two green center ones are shut down. The troubleshooting section of the smoothie doc says it's a firmware crash.
At first i try to flash the firmware (using latest), and then i moved to a different SD card (32Gb, class 10). But none of this seems to solve my problem.
(by the way the smoothie doc is wonderful !!!!)
I hope someone have a solution, it's very frustrating to have a completely built printer but not being able to use it !
Clément
here are my config files and overrides
# Smoothieboard configuration file, see [smoothieware.org] # NOTE Lines must not exceed 132 characters, and '#' characters mean what follows is ignored ## Robot module configurations : general handling of movement G-codes and slicing into moves # Basic motion configuration default_feed_rate 4000 # Default speed (mm/minute) for G1/G2/G3 moves default_seek_rate 4000 # Default speed (mm/minute) for G0 moves mm_per_arc_segment 0.0 # Fixed length for line segments that divide arcs, 0 to disable #mm_per_line_segment 5 # Cut lines into segments this size mm_max_arc_error 0.01 # The maximum error for line segments that divide arcs 0 to disable # note it is invalid for both the above be 0 # if both are used, will use largest segment length based on radius delta_segments_per_second 100 # For deltas only, number of segments per second, set to 0 to disable # and use mm_per_line_segment # Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions # See [smoothieware.org] alpha_steps_per_mm 400 # Steps per mm for alpha ( X ) stepper and tower beta_steps_per_mm 400 # Steps per mm for beta ( Y ) stepper and tower gamma_steps_per_mm 400 # Steps per mm for gamma ( Z ) stepper and tower # Delta configuration # See [smoothieware.org] arm_solution linear_delta # Selects the linear delta arm solution arm_length 320.0 # This is the length of an arm from hinge to hinge arm_radius 160.0 # This is the horizontal distance from hinge to hinge when the effector is centered # Planner module configuration : Look-ahead and acceleration configuration # See [smoothieware.org] acceleration 3000 # Acceleration in mm/second/second. #z_acceleration 500 # Acceleration for Z only moves in mm/s^2, 0 uses acceleration which is the default. DO NOT SET ON A DELTA junction_deviation 0.05 # See [smoothieware.org] #z_junction_deviation 0.0 # For Z only moves, -1 uses junction_deviation, zero disables junction_deviation on z moves DO NOT SET ON A DELTA # Cartesian axis speed limits x_axis_max_speed 24000 # Maximum speed in mm/min y_axis_max_speed 24000 # Maximum speed in mm/min z_axis_max_speed 24000 # Maximum speed in mm/min # Stepper module configuration # Pins are defined as ports, and pin numbers, appending "!" to the number will invert a pin # See [smoothieware.org] and [smoothieware.org] alpha_step_pin 2.0 # Pin for alpha stepper step signal alpha_dir_pin 0.5 # Pin for alpha stepper direction, add '!' to reverse direction alpha_en_pin 0.4 # Pin for alpha enable pin alpha_current 1.68 # X stepper motor current alpha_max_rate 24000.0 # Maximum rate in mm/min beta_step_pin 2.1 # Pin for beta stepper step signal beta_dir_pin 0.11 # Pin for beta stepper direction, add '!' to reverse direction beta_en_pin 0.10 # Pin for beta enable beta_current 1.68 # Y stepper motor current beta_max_rate 24000.0 # Maxmimum rate in mm/min gamma_step_pin 2.2 # Pin for gamma stepper step signal gamma_dir_pin 0.20 # Pin for gamma stepper direction, add '!' to reverse direction gamma_en_pin 0.19 # Pin for gamma enable gamma_current 1.68 # Z stepper motor current gamma_max_rate 24000.0 # Maximum rate in mm/min ## Extruder module configuration # See [smoothieware.org] extruder.hotend.enable true # Whether to activate the extruder module at all. All configuration is ignored if false extruder.hotend.steps_per_mm 1000 # Steps per mm for extruder stepper extruder.hotend.default_feed_rate 600 # Default rate ( mm/minute ) for moves where only the extruder moves extruder.hotend.acceleration 500 # Acceleration for the stepper motor mm/sec² extruder.hotend.max_speed 50 # Maximum speed in mm/s extruder.hotend.step_pin 2.3 # Pin for extruder step signal extruder.hotend.dir_pin 0.22! # Pin for extruder dir signal ( add '!' to reverse direction ) extruder.hotend.en_pin 0.21 # Pin for extruder enable signal # Extruder offset #extruder.hotend.x_offset 0 # X offset from origin in mm #extruder.hotend.y_offset 0 # Y offset from origin in mm #extruder.hotend.z_offset 0 # Z offset from origin in mm # Firmware retract settings when using G10/G11, these are the defaults if not defined, must be defined for each extruder if not using the defaults #extruder.hotend.retract_length 3 # Retract length in mm #extruder.hotend.retract_feedrate 45 # Retract feedrate in mm/sec #extruder.hotend.retract_recover_length 0 # Additional length for recover #extruder.hotend.retract_recover_feedrate 8 # Recover feedrate in mm/sec (should be less than retract feedrate) #extruder.hotend.retract_zlift_length 0 # Z-lift on retract in mm, 0 disables #extruder.hotend.retract_zlift_feedrate 6000 # Z-lift feedrate in mm/min (Note mm/min NOT mm/sec) delta_current 1.2 # First extruder stepper motor current # Second extruder module configuration #extruder.hotend2.enable false # Whether to activate the extruder module at all. All configuration is ignored if false #extruder.hotend2.steps_per_mm 140 # Steps per mm for extruder stepper #extruder.hotend2.default_feed_rate 600 # Default rate ( mm/minute ) for moves where only the extruder moves #extruder.hotend2.acceleration 500 # Acceleration for the stepper motor, as of 0.6, arbitrary ratio #extruder.hotend2.max_speed 50 # mm/s #extruder.hotend2.step_pin 2.8 # Pin for extruder step signal #extruder.hotend2.dir_pin 2.13 # Pin for extruder dir signal ( add '!' to reverse direction ) #extruder.hotend2.en_pin 4.29 # Pin for extruder enable signal #extruder.hotend2.x_offset 0 # x offset from origin in mm #extruder.hotend2.y_offset 25.0 # y offset from origin in mm #extruder.hotend2.z_offset 0 # z offset from origin in mm #epsilon_current 1.2 # Second extruder stepper motor current ## Laser module configuration # See [smoothieware.org] laser_module_enable false # Whether to activate the laser module at all laser_module_pwm_pin 2.5 # This pin will be PWMed to control the laser. # Only pins 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 1.18, 1.20, 1.21, 1.23, 1.24, 1.26, 3.25 and 3.26 # can be used since laser requires hardware PWM, see [smoothieware.org] #laser_module_ttl_pin 1.30 # This pin turns on when the laser turns on, and off when the laser turns off. #laser_module_maximum_power 1.0 # This is the maximum duty cycle that will be applied to the laser #laser_module_minimum_power 0.0 # This is a value just below the minimum duty cycle that keeps the laser # active without actually burning. #laser_module_default_power 0.8 # This is the default laser power that will be used for cuts if a power has not been specified. The value is a scale between # the maximum and minimum power levels specified above #laser_module_pwm_period 20 # This sets the pwm frequency as the period in microseconds ## Temperature control configuration # See [smoothieware.org] # First hotend configuration temperature_control.hotend.enable true # Whether to activate this ( "hotend" ) module at all. temperature_control.hotend.thermistor_pin 0.23 # Pin for the thermistor to read temperature_control.hotend.heater_pin 2.4 # Pin that controls the heater, set to nc if a readonly thermistor is being defined temperature_control.hotend.thermistor EPCOS100K # See [smoothieware.org] #temperature_control.hotend.beta 4066 # Or set the beta value temperature_control.hotend.set_m_code 104 # M-code to set the temperature for this module temperature_control.hotend.set_and_wait_m_code 109 # M-code to set-and-wait for this module temperature_control.hotend.designator T # Designator letter for this module #temperature_control.hotend.max_temp 300 # Set maximum temperature - Will prevent heating above 300 by default #temperature_control.hotend.min_temp 0 # Set minimum temperature - Will prevent heating below if set # Safety control is enabled by default and can be overidden here, the values show the defaults # See [smoothieware.org] #temperature_control.hotend.runaway_heating_timeout 900 # How long it can take to heat up, max is 2040 seconds. #temperature_control.hotend.runaway_cooling_timeout 0 # How long it can take to cool down if temp is set lower, max is 2040 seconds #temperature_control.hotend.runaway_range 20 # How far from the set temperature it can wander, max setting is 63°C # PID configuration # See [smoothieware.org] #temperature_control.hotend.p_factor 13.7 # P ( proportional ) factor #temperature_control.hotend.i_factor 0.097 # I ( integral ) factor #temperature_control.hotend.d_factor 24 # D ( derivative ) factor #temperature_control.hotend.max_pwm 64 # Max pwm, 64 is a good value if driving a 12v resistor with 24v. # Second hotend configuration #temperature_control.hotend2.enable true # Whether to activate this ( "hotend" ) module at all. #temperature_control.hotend2.thermistor_pin 0.25 # Pin for the thermistor to read #temperature_control.hotend2.heater_pin 1.23 # Pin that controls the heater #temperature_control.hotend2.thermistor EPCOS100K # See [smoothieware.org] ##temperature_control.hotend2.beta 4066 # or set the beta value #temperature_control.hotend2.set_m_code 104 # M-code to set the temperature for this module #temperature_control.hotend2.set_and_wait_m_code 109 # M-code to set-and-wait for this module #temperature_control.hotend2.designator T1 # Designator letter for this module #temperature_control.hotend2.p_factor 13.7 # P ( proportional ) factor #temperature_control.hotend2.i_factor 0.097 # I ( integral ) factor #temperature_control.hotend2.d_factor 24 # D ( derivative ) factor #temperature_control.hotend2.max_pwm 64 # Max pwm, 64 is a good value if driving a 12v resistor with 24v. temperature_control.bed.enable true # Whether to activate this ( "hotend" ) module at all. temperature_control.bed.thermistor_pin 0.24 # Pin for the thermistor to read temperature_control.bed.heater_pin 2.7 # Pin that controls the heater temperature_control.bed.thermistor Honeywell100K # See [smoothieware.org] #temperature_control.bed.beta 3974 # Or set the beta value temperature_control.bed.set_m_code 140 # M-code to set the temperature for this module temperature_control.bed.set_and_wait_m_code 190 # M-code to set-and-wait for this module temperature_control.bed.designator B # Designator letter for this module # Bang-bang ( simplified ) control # See [smoothieware.org] #temperature_control.bed.bang_bang false # Set to true to use bang bang control rather than PID #temperature_control.bed.hysteresis 2.0 # Set to the temperature in degrees C to use as hysteresis ## Switch modules # See [smoothieware.org] # Switch module for fan control switch.fan.enable true # Enable this module switch.fan.input_on_command M106 # Command that will turn this switch on switch.fan.input_off_command M107 # Command that will turn this switch off switch.fan.output_pin 1.22 # Pin this module controls switch.fan.output_type pwm # PWM output settable with S parameter in the input_on_comand switch.fan.max_pwm 255 # Set max pwm for the pin default is 255 switch.misc.enable true # Enable this module switch.misc.input_on_command M42 # Command that will turn this switch on switch.misc.input_off_command M43 # Command that will turn this switch off switch.misc.output_pin 2.6 # Pin this module controls switch.misc.output_type digital # Digital means this is just an on or off pin ## Temperatureswitch # See [smoothieware.org] # Automatically toggle a switch at a specified temperature. Different ones of these may be defined to monitor different temperatures and switch different swithxes # Useful to turn on a fan or water pump to cool the hotend temperatureswitch.hotend.enable true # temperatureswitch.hotend.designator T # first character of the temperature control designator to use as the temperature sensor to monitor temperatureswitch.hotend.switch misc # select which switch to use, matches the name of the defined switch temperatureswitch.hotend.threshold_temp 30.0 # temperature to turn on (if rising) or off the switch temperatureswitch.hotend.heatup_poll 15 # poll heatup at 15 sec intervals temperatureswitch.hotend.cooldown_poll 60 # poll cooldown at 60 sec intervals ## Endstops # See [smoothieware.org] endstops_enable true # The endstop module is enabled by default and can be disabled here delta_homing true # Forces all three axis to home a the same time regardless of what is specified in G28 alpha_min_endstop nc # Pin to read min endstop, add a ! to invert if endstop is NO connected to ground alpha_max_endstop 1.25!^ # Pin to read max endstop, uncomment this and comment the above if using max endstops alpha_homing_direction home_to_max # Or set to home_to_max and set alpha_max and uncomment the alpha_max_endstop alpha_max 0 # This gets loaded as the current position after homing when home_to_max is set beta_min_endstop nc # Pin to read min endstop, add a ! to invert if endstop is NO connected to ground beta_max_endstop 1.27!^ # Pin to read max endstop, uncomment this and comment the above if using max endstops beta_homing_direction home_to_max # Or set to home_to_max and set alpha_max and uncomment the alpha_max_endstop beta_max 0 # This gets loaded as the current position after homing when home_to_max is set gamma_min_endstop nc # Pin to read min endstop, add a ! to invert if endstop is NO connected to ground gamma_max_endstop 1.29!^ # Pin to read max endstop, uncomment this and comment the above if using max endstops gamma_homing_direction home_to_max # Or set to home_to_max and set alpha_max and uncomment the alpha_max_endstop gamma_max 300 # This gets loaded as the current position after homing when home_to_max is set alpha_max_travel 600 # Max travel in mm for alpha/X axis when homing beta_max_travel 600 # Max travel in mm for beta/Y axis when homing gamma_max_travel 600 # Max travel in mm for gamma/Z axis when homing # Endstops home at their fast feedrate first, then once the endstop is found they home again at their slow feedrate for accuracy alpha_fast_homing_rate_mm_s 50 # Alpha tower fast homing feedrate in mm/second alpha_slow_homing_rate_mm_s 25 # Alpha tower slow homing feedrate in mm/second beta_fast_homing_rate_mm_s 50 # Beta tower fast homing feedrate in mm/second beta_slow_homing_rate_mm_s 25 # Beta tower slow homing feedrate in mm/second gamma_fast_homing_rate_mm_s 50 # Gamma tower fast homing feedrate in mm/second gamma_slow_homing_rate_mm_s 25 # Gamma tower slow homing feedrate in mm/second alpha_homing_retract_mm 5 # Distance to retract from the endstop after it is hit for alpha/X beta_homing_retract_mm 5 # Distance to retract from the endstop after it is hit for beta/Y gamma_homing_retract_mm 5 # Distance to retract from the endstop after it is hit for gamma/Z # Endstop debouncing options #endstop_debounce_count 100 # Uncomment if you get noise on your endstops, default is 100 #endstop_debounce_ms 1 # Uncomment if you get noise on your endstops, default is 1 millisecond debounce # Endstop trim options alpha_trim 0 # Software trim for alpha stepper endstop (in mm) beta_trim 0 # Software trim for beta stepper endstop (in mm) gamma_trim 0 # Software trim for gamma stepper endstop (in mm) # End of endstop config # Delete the above endstop section and uncomment next line and copy and edit Snippets/abc-endstop.config file to enable endstops for ABC axis #include abc-endstop.config ## Z-probe # See [smoothieware.org] zprobe.enable true # Set to true to enable a zprobe zprobe.probe_pin 1.28!^ # Pin probe is attached to, if NC remove the ! zprobe.slow_feedrate 5 # Mm/sec probe feed rate #zprobe.debounce_count 100 # Set if noisy zprobe.fast_feedrate 100 # Move feedrate mm/sec zprobe.probe_height 100 # How much above bed to start probe zprobe.max_z 200 # maximum default travel for the probe command, will use gamma_max if not defined #gamma_min_endstop nc # Normally 1.28. Change to nc to prevent conflict, # Levelling strategy # Example for the delta calibration strategy #leveling-strategy.delta-calibration.enable true # Enable basic delta calibration #leveling-strategy.delta-calibration.radius 100 # the probe radius # Example for the delta grid leveling strategy #leveling-strategy.delta-grid.enable true # Enable grid leveling #leveling-strategy.delta-grid.radius 50 # Grid radius in millimeters #leveling-strategy.delta-grid.size 7 # Grid size, must be an odd number #leveling-strategy.delta-grid.do_home true # Whether to home before calibration #leveling-strategy.delta-grid.save true # Whether to automatically save the grid #leveling-strategy.delta-grid.initial_height 100 # Height at which to start probling ## Panel # See [smoothieware.org] # Please find your panel on the wiki and copy/paste the right configuration here panel.enable false # Set to true to enable the panel code # Example for reprap discount GLCD # on glcd EXP1 is to left and EXP2 is to right, pin 1 is bottom left, pin 2 is top left etc. # +5v is EXP1 pin 10, Gnd is EXP1 pin 9 #panel.lcd reprap_discount_glcd # #panel.spi_channel 0 # SPI channel to use ; GLCD EXP1 Pins 3,5 (MOSI, SCLK) #panel.spi_cs_pin 0.16 # SPI chip select ; GLCD EXP1 Pin 4 #panel.encoder_a_pin 3.25!^ # Encoder pin ; GLCD EXP2 Pin 3 #panel.encoder_b_pin 3.26!^ # Encoder pin ; GLCD EXP2 Pin 5 #panel.click_button_pin 1.30!^ # Click button ; GLCD EXP1 Pin 2 #panel.buzz_pin 1.31 # Pin for buzzer ; GLCD EXP1 Pin 1 #panel.back_button_pin 2.11!^ # Back button ; GLCD EXP2 Pin 8 panel.menu_offset 0 # Some panels will need 1 here panel.alpha_jog_feedrate 6000 # X jogging feedrate in mm/min panel.beta_jog_feedrate 6000 # Y jogging feedrate in mm/min panel.gamma_jog_feedrate 200 # Z jogging feedrate in mm/min panel.hotend_temperature 185 # Temp to set hotend when preheat is selected panel.bed_temperature 60 # Temp to set bed when preheat is selected ## Custom menus : Example of a custom menu entry, which will show up in the Custom entry. # NOTE _ gets converted to space in the menu and commands, | is used to separate multiple commands custom_menu.power_on.enable true # custom_menu.power_on.name Power_on # custom_menu.power_on.command M80 # custom_menu.power_off.enable true # custom_menu.power_off.name Power_off # custom_menu.power_off.command M81 # ## Network settings # See [smoothieware.org] network.enable true # Enable the ethernet network services network.webserver.enable true # Enable the webserver network.telnet.enable true # Enable the telnet server network.ip_address auto # Use dhcp to get ip address # Uncomment the 3 below to manually setup ip address #network.ip_address 192.168.3.222 # The IP address #network.ip_mask 255.255.255.0 # The ip mask #network.ip_gateway 192.168.3.1 # The gateway address #network.mac_override xx.xx.xx.xx.xx.xx # Override the mac address, only do this if you have a conflict ## System configuration # Serial communications configuration ( baud rate defaults to 9600 if undefined ) # For communication over the UART port, *not* the USB/Serial port uart0.baud_rate 115200 # Baud rate for the default hardware ( UART ) serial port second_usb_serial_enable false # This enables a second USB serial port #leds_disable true # Disable using leds after config loaded #play_led_disable true # Disable the play led # Kill button maybe assigned to a different pin, set to the onboard pin by default # See [smoothieware.org] kill_button_enable true # Set to true to enable a kill button kill_button_pin 2.12 # Kill button pin. default is same as pause button 2.12 (2.11 is another good choice) #msd_disable false # Disable the MSD (USB SDCARD), see [smoothieware.org] #dfu_enable false # For linux developers, set to true to enable DFU # Only needed on a smoothieboard # See [smoothieware.org] currentcontrol_module_enable true # Control stepper motor current via the configuration file
; DO NOT EDIT THIS FILE ;Steps per unit: M92 X400.00000 Y400.00000 Z400.00000 ;Acceleration mm/sec^2: M204 S3000.00000 ;X- Junction Deviation, Z- Z junction deviation, S - Minimum Planner speed mm/sec: M205 X0.05000 Z-1.00000 S0.00000 ;Max cartesian feedrates in mm/sec: M203 X400.00000 Y400.00000 Z400.00000 ;Max actuator feedrates in mm/sec: M203.1 X250.00000 Y250.00000 Z250.00000 ;Optional arm solution specific settings: M665 L320.0000 R160.0000 ;WCS settings G54 ;Digipot Motor currents: M907 X1.68000 Y1.68000 Z1.68000 A1.20000 ;Home offset (mm): M206 X0.00 Y0.00 Z10.50 ;Trim (mm): M666 X0.000 Y0.000 Z0.000 ;Max Z M665 Z305.500 ;E Steps per mm: M92 E1000.0000 P57988 ;E Filament diameter: M200 D0.0000 P57988 ;E retract length, feedrate: M207 S3.0000 F2700.0000 Z0.0000 Q6000.0000 P57988 ;E retract recover length, feedrate: M208 S0.0000 F480.0000 P57988 ;E acceleration mm/sec²: M204 E500.0000 P57988 ;E max feed rate mm/sec: M203 E50.0000 P57988 ;PID settings: M301 S0 P10.0000 I0.3000 D200.0000 X255.0000 Y255 ;Max temperature setting: M143 S0 P300.0000 ;PID settings: M301 S1 P10.0000 I0.3000 D200.0000 X255.0000 Y255 ;Max temperature setting: M143 S1 P300.0000 ;Probe feedrates Slow/fast(K)/Return (mm/sec) max_z (mm) height (mm): M670 S5.00 K100.00 R0.00 Z250.00 H50.00
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