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Ultimaker 12v Cartridge Heater

Posted by Andrew Diehl 
Ultimaker 12v Cartridge Heater
April 14, 2011 08:44AM
Could be the best thing for extruder reliability since the hobbed bolt. Anybody know where they get it from?
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 09:21AM
link?

Looked at their site but could not find what you are talking about
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 09:43AM
Has anybody ever had a vitreous enamel resistor fail?


[www.hydraraptor.blogspot.com]
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 10:23AM
link
[www.flickr.com]

This way is just much cleaner.
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 10:28AM
Stoffel15 had one fail on him.


Bob Morrison
Wörth am Rhein, Germany
"Luke, use the source!"
BLOG - PHOTOS - Thingiverse
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 10:34AM
The problem with cartridge heaters is they are too long. That makes the block bigger, which wastes energy and the rising heat heats the insulator.


[www.hydraraptor.blogspot.com]
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 10:35AM
Was the one that failed the same as the one I use?


[www.hydraraptor.blogspot.com]
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 11:27AM
I don't know what heating resistor you use.
Stoffel15 said that the ones that go bad are GRAY.
The good ones he bought from Farnell.


Bob Morrison
Wörth am Rhein, Germany
"Luke, use the source!"
BLOG - PHOTOS - Thingiverse
Re: Ultimaker 12v Cartridge Heater
April 14, 2011 11:28AM
The upper one is the bad one.
The good one is from Farnell



Edited 1 time(s). Last edit at 04/14/2011 11:28AM by Stoffel15.


Mfg
Wolfgang
Aller Anfang war schwer - Wolfstrap Reprap-fab.org Meine Meinung

Erfahrungen kann man leider schlecht weiter geben, die muss man selber machen.
Attachments:
open | download - widerstand-vergleich.jpg (221.5 KB)
Re: Ultimaker 12v Cartridge Heater
April 15, 2011 01:37AM
The grey one is silicone coated while the black one is enamel coated. Other vendors have the enamel ones as well, of course.

Adrian reports success with both types of resistors: [reprap.org] (second last paragraph of the linked section)


Generation 7 Electronics Teacup Firmware RepRap DIY
     
Re: Ultimaker 12v Cartridge Heater
April 15, 2011 04:27AM
The vitreous enamel can have a surface temperature of 350C but the silicone ones are only rated for 200C, so it is no wonder they fail.

Cartridge heaters are the correct engineering solution but they are about 10 times more expensive and it is hard to find low voltage short ones.

Edited 1 time(s). Last edit at 04/15/2011 04:42AM by nophead.


[www.hydraraptor.blogspot.com]
Re: Ultimaker 12v Cartridge Heater
April 15, 2011 05:22AM
Seems like trying to fix something that aint broke!!
Re: Ultimaker 12v Cartridge Heater
April 15, 2011 02:02PM
AgeingHippy Wrote:
-------------------------------------------------------
> Seems like trying to fix something that aint
> broke!!

I'm pretty sure that is the reprap anti-motto winking smiley


I'm looking for a simple, completely reliable, aesthetically clean solution. Cartridge heaters are it.
I just want to know where to find this hard to find part (until ultimaker makes them available )
Re: Ultimaker 12v Cartridge Heater
April 15, 2011 06:58PM
lol - sorry - cannot help you there. I use a vitreous enamel resistor myself.

Post your source here when you do find it - might be others with the same desire.
Re: Ultimaker 12v Cartridge Heater
April 15, 2011 11:32PM
I've experimented with a small cartridge heater for my hot end design. The advantages are that it does heat up very nicely, the form factor is very compact, and the wiring is nice and neat. Size is not an issue. The one we used is smaller than the vitreous enamel. I may go with that heater for the final design. However, having burned through a couple of them, I can tell you that they are not indestructible. And at 100x the price of a resistor, things can get expensive.
Re: Ultimaker 12v Cartridge Heater
April 15, 2011 11:50PM
btw...I use sunrods.

Some pictures here at my blog

[13thfloorlab.com]
Re: Ultimaker 12v Cartridge Heater
April 16, 2011 06:29PM
Hi Andrew,

I will be selling them along with same size PT100's for neat hot end solution.

How many people on here would want them ?? smiling smiley


Cheers,

Paul
Re: Ultimaker 12v Cartridge Heater
April 19, 2011 07:47AM
@ Nophead
I agree with you In the days of valves and high voltage DC power supplies. I have seen enamel load resistors glowwing red hot yet remaining functional.

There was at least one heater resistor failure at Makerfair in March jmgiacalone had one fail on his E-Maker Huxley.
I'm not sure if it was a ceramic it could have been a Silicon coated resistor im not sure if it was just one that failed.

I've now been using Nichrome elements and enamel resistors heaters now on various extruders.
I prefer the enamel to Nichrome because they are eaiser to buy easier to implement easier to connect to.

Also the Nichrome wire after a while of use loses its cotton insulation..
"while" as in more than a year maybe two years.

As ABS requires over 200C the silicon ones should only be used with/on a PLA extruder I think Adrian uses more PLA than ABS hence the Silicon coated resistors work for him.


Bodge It [reprap.org]
=======================================

BIQ Sanguinololu SD LCD board BIQ Stepcon BIQ Opto Endstop
BIQ Heater Block PCB BIQ Extruder Peek clamp replacement BIQ Huxley Seedling
BIQ Sanguinololu mounting BIQ standalone Sanguinololu or Ramps mounting Print It Stick It Cut it


My rep strap: [repstrapbertha.blogspot.com]

Buy the bits from B&Q pipestrap [diyrepstrap.blogspot.com]
How to Build a Darwin without any Rep Rap Parts [repstrapdarwin.blogspot.com]
Web Site [www.takeaway3dtech.com]
Re: Ultimaker 12v Cartridge Heater
April 19, 2011 08:20AM
Quote
nophead
Cartridge heaters are the correct engineering solution but they are about 10 times more expensive and it is hard to find low voltage short ones



How about the SunRod Miniature Cartridge Heaters.


Bob Morrison
Wörth am Rhein, Germany
"Luke, use the source!"
BLOG - PHOTOS - Thingiverse
Re: Ultimaker 12v Cartridge Heater
April 19, 2011 08:37AM
Cool.. That is tiny.. the 4mm version looks very intertesting. A 4mm x 12.5mm @ 6-10 ohms 24V would be nice.

But for those of us in the UK they will be expensive with import tax at 20% plus delivery costs..

Are they RHOS certified?

The enamel resistor still remains the proven low cost working option..


Bodge It [reprap.org]
=======================================

BIQ Sanguinololu SD LCD board BIQ Stepcon BIQ Opto Endstop
BIQ Heater Block PCB BIQ Extruder Peek clamp replacement BIQ Huxley Seedling
BIQ Sanguinololu mounting BIQ standalone Sanguinololu or Ramps mounting Print It Stick It Cut it


My rep strap: [repstrapbertha.blogspot.com]

Buy the bits from B&Q pipestrap [diyrepstrap.blogspot.com]
How to Build a Darwin without any Rep Rap Parts [repstrapdarwin.blogspot.com]
Web Site [www.takeaway3dtech.com]
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