Budget Strapped

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BudgetStrapped

Release status: unknown

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Description
A low cost RepStrap
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Based-on
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Overview

This printer is intended to be a very low cost 3D printer that is still capable of printing useful items. The cost of filament is very significant for a printer in this price bracket. To reduce this cost, BudgetStrapped will print with HDPE filament, which can be created relativly easily from household plastic waste.

Design Goals

  • under ~$100 total cost.
  • ability to print will filament made from recycled household plastics. Specifically HDPE (#2 plastic).

Structure And Motion

  • Printhead will move on X and Y axes, printbed will move on Z axis
  • Frame will be made (primarally) out of 2"x4" lumber
  • X and Y axes will use drawer slides (like WolfStrap)
  • Positioning on the drawer slides will be done using 65lb test multistrand fishing line.
  • Z axis will move on four 10-24 threadded rods
  • Multiple 28BYJ-48 stepper motors will be used on each axis instead of NEMA 14 or 17 stepper motors

Electronics

  • An Arduino Nano will be the core of the electronics.
  • A shift register will be used to increase the number of digital I/O pins
  • 1 darlington array driver chip per motor (These come with the motors)
  • A bottom-of-the-line PC power supply will be used to provide power.


Specifications

Progress

Status as of March 5th 2014:

  • Most of design is drawn out on paper (some has been modled in SketchUp as well).
  • A motor testing sketch for an Ardruino Nano has been written and used to verify the ability of the 28BYJ-48 stepper motors to reliably rotate a 10-24 threadded rod through a T-Nut. The sketch makes use of a shift register chip. The rod can be turned at ~15 rpm. This results in an ability to move that axis at 0.625"/min [1.32mm/s] which seems painfully slow for anything other than the Z-Axis. As a result it was decided to switch to the tantillus-like spooled fishing line to increase the movement speed
  • A wooden frame has been built to test the ability