Frame material

From RepRap
Revision as of 01:46, 4 April 2010 by DavidCary (talk | contribs) (link to related articles)
Jump to: navigation, search

People have built RepRap-based ... things ... out of a surprisingly wide variety of materials.

Most of the mass of the RepRap is the outer frame.

There seem to be 4 main approaches to making the frame:

  • build-up: Build the frame out of parts built-up to exactly the right shape and size.
  • modular: Build the frame out of some modular construction material, to make it easy to make a little bigger (so you can make bigger parts) or a little smaller (to improve rigidity and hopefully precision) or to otherwise experiment with different configurations. Also, once such a RepRap has been built and printed out the second generation, it can be disassembled and the parts used for other things.
  • cut: Build the frame out of some continuous material that is cut to length, and perhaps a few holes drilled in it, but not otherwise shaped.
  • shaped: Build the frame out of parts shaped to exactly the right shape and size.

The Mendel frame seems to be a pretty good compromise, combining a few "cut" parts -- the studding (threaded rod) -- and a bunch of parts built-up from thermoplastic filament using a previous generation RepRap.

The ideal material for a n+1 generation RepRap has these characteristics:

  • raw material extremely low cost
  • quick to convert raw material to parts (to reduce generation time) with nth generation RepRap
  • adequate strength-to-weight ratio so that it can hold itself up and move the tool head to a precise positions
  • ...
  • please fill in other characteristics I'm missing ...

The ideal material for a 0th generation RepStraps has these characteristics:

  • raw material easily available
  • easy for a human to shape ("easy to work") with easily available tools
  • adequate strength-to-weight ratio so that it can hold itself up and move the tool head in a precise positions
  • ...
  • please fill in other characteristics I'm missing ...

build-up construction materials

The most astonishing thing about RepRap is that it is designed out of parts that, with few exceptions, can be built-up on a RepRep.

modular construction materials

grid beam

Early version of Eiffel, showing the grid beam TriLap joints. (The beams should have through-holes repeating along the side.)

grid beam: square beams with a line of holes: typically used for furniture and street signs. "pre-drilled square beams". A typical piece of furniture built out of grid beam uses lots of TriLap joints.

Wooden grid beams seem easier to cut to length. Metal grid beams seem stronger and more rigid.

Does it make any sense to use a mixture of both wooden and metal grid beams bolted together?

extruded aluminum

  • MakerBeam; 80/20 T-slot extrusion; etc. -- T-Rep, SamBot, etc.

see Extruded Aluminum for similar aluminum materials.

other modular materials

glue gun fabber: Is this Vik Olliver's Meccano-set based RepRap prototype?

cut-to-length construction materials

water pipe

other cut-to-length construction materials

  • low-cost softwood dimensional lumber, roughly 18x45mm and 18x70mm (close enough to "1x2" and "1x4"), bolted together -- WolfStrap
  • poplar planks -- Tommelise

cut-to-shape construction materials

To make future generations of self-replicating machines out of such materials seems to require a CNC Router or a Laser Cutter.

other discussions of building material