Re-Extruder

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Re-Extruder

Release status: Concept

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Description
Plastic scrap Re-Extruder
License
unknown
Author
Contributors
Based-on
Categories
Recycling
CAD Models
External Link


Introduction

The Re-Extruder project is intended to be a companion piece to the RepRap, a machine that can take scrap plastic and re-extrude it into feed filaments. Like the RepRap, it should be as simple as possible so it can be built at home from inexpensive and commonly available materials.

I have identified 5 essential components:

1. Power supply
2. Melting pot or crucible
3. Extrusion orifice
4. Plunger or piston to force melted plastic out
5. Microcontroller and programming

Power Supply

I have about 40 transformers with 120V/240V split primary and 23VAC 8-10A secondary, or about 180-240 VA. My initial power supply designs will be built around these transformers, 'cause I got 'em. They will produce about 32VDC, rectified and filtered. Buck-mode switching converters can produce +5V and +12V to power the microcontroller and ram motor. One large P-channel FET will switch the crucible heater power.

Crucible

My idea is to use a piece of galvanized steel water pipe as the melt chamber. A short piece of pipe threaded on both ends, commonly called a "nipple", can be