RepRapPro Tricolour y axis assembly

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A notice about these instructions!

These instructions are open to editing by everyone and anyone.
For the official, and most up to date, instructions, see the RepRapPro wiki here


Goal

By the end of this stage, your machine should look like this:


Tools

You will need the following tools

  • M8 (13mm) spanner
  • Adjustable spanner
  • M3 Allen key
  • M3 spanner/nut runner
  • Long-nosed pliers
  • Side cutters

Step 1: Y Motor and Mount

RRPTricolourYmotormountsparts.jpg
Item Quantity
Lasercut Y Motor Mounts 2
Printed Closed Spacer 1
Printed Open Spacer 1
Nema 17 Stepper Motor 1
Printed Belt Guide 2
M3 washers 10
M3x25mm cap screws 2
M3 nuts 3
623 Bearings 2

Motor Bracket Assembly

Begin by taking one of the MXL pulleys. These look similar to the extruder small gear, ensure you have the correct one. The MXL pulley is the taller of the twoThese simply push-fit onto the motor shaft.

Note how both the motor and the pulley has a small flat in the shaft and the hole respectively. These need to be aligned and the flange of the pulley should be facing the end of the motor shaft as shown in the picture below.

RRPtricolourNema17withpulley.jpg

Now begin assembling the Y motor bracket. Insert one of the M3 cap screws and a washer through the slots in the motor mount furthest away from the semi-circular cut out. Insert this through the closed spacer and then finally through one of the slots of the other motor mount. The order is M3 Cap screw, washer, laser cut y motor mount, closed spacer, laser cut mount washer.

Repeat this for the remaining slot. However the closed spacer is replaced but two 623 bearings surrounded by 4 washers on either side. Now the order is M3 Cap Screw, washer, laser cut y motor mount, 4X M3 washer, 2X 623 bearing, 4X M3 washer, Finally attach this assembly the Nema 17 motors using the cap screws. The wire orientation should be facing the circular cut out of Y motor mount as shown.


RRPTricolourY Motor Mount.JPG


Next take this assembly and attach it to the frame at the rear of the machine. The motor mount assembly should be placed around the bearing at the back of the machine with a belt guide placed between the bearing and the motor mount. The order for the top bar is, M8 Nut, lock washer, Laser cut motor mount, belt guide (features facing towards the belt), bearing, belt guide (features facing towards the belt). laser cut motor mount, lock washer, nut.

RRPTricolourY Motor Mount2.JPG


Step 2: Y Frog Assembly

RRPTricolourY Frog Parts.JPG
Item Quantity
Lasercut Frog 1
LM8uu Linear Bearings 3
Printed Bearing Holders 3
Printed belt clamps 1
M3x20 Cap screws 10
M3 Nylock nut 10
M3 Nut 20

Attach the bearing holders to the lasercut part with 20mm cap screws, nylock nuts and washers (2 washers per screw, one on each side). You may find that there is a small bridge of printed material that needs to be drilled out to connect the hexagonal hole with the circle hole on the opposite side of the bearing holder. If this is the case use a 5mm drill bit and clean the part before attaching it to the Y frog. Don't tighten the nuts: RRPTricolourYfrogwithbearings.JPG


Next stage

The Z axis