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Date Name Thumbnail Size Description Versions
16:53, 10 April 2010 WaxVacuum3.jpg (file) 74 KB wax vacuum image 1
16:54, 10 April 2010 Waxuum case parts.zip (file) 80 KB waxuum case parts 1
01:40, 11 April 2010 Waxuum1.jpg (file) 78 KB First attempt. This is just a single-tube needle with a heater and thermistor. The air tube is stuck in place with caulk. The lid, heater, ports, etc are held in place with JB-weld. This design did not work at all because there was not sufficient heat 1
01:42, 11 April 2010 Waxuum3.jpg (file) 90 KB Second attempt. Vent and drain tubes run in parallel, with a sort of notch at the tip to allow molten wax to be replaced with air from the vent, then moved up the drain tube into the case. Push-to-connect fitting (visible behind case) is used to connect 1
01:43, 11 April 2010 Waxuum6.jpg (file) 113 KB Third attempt. This one worked well enough to test. Solidified wax forms a film on the inside of the case. This design uses a nested drain and vent. The cutting tip exits to the left in the picture. The vent exits to the right. An eight-ohm heater i 1
01:45, 11 April 2010 Waxuum5.jpg (file) 81 KB Push-to-connect fitting visible on back. 1
01:46, 11 April 2010 Waxuum9.jpg (file) 82 KB Closeup view of nested drain and vent tubes at the cutting tip. 1
01:47, 11 April 2010 Waxuum8.jpg (file) 178 KB A view of the test setup. Of course, this tool is meant to be installed on an automatic XYZ table (like RepRap or MakerBot) but for a quick test it was installed on the little manual Sherline. The waxuum was simply clamped to the vertical stage of the m 1
01:49, 11 April 2010 Waxuum11.jpg (file) 138 KB Closeup of case at beginning of test. The wax inside is molten so the interior is visible. Near the top of the case interior, note the slanted cut in the drain tube, where the thinner vent tube passes out and outside. Molten wax exits from the slanted 1
01:49, 11 April 2010 Waxuum12.jpg (file) 158 KB Later in the machining process. Note more wax has been collected. 1
01:50, 11 April 2010 Waxuum13.jpg (file) 162 KB The finished wax master. The part is just a little do-nothing brick - it is not really a functional item. 1
01:51, 11 April 2010 Waxuum10.jpg (file) 146 KB Wax master, silicone mold, polyurethane part. 1
00:40, 25 May 2010 ComLinMech1.jpg (file) 147 KB Three prototype compliant linear motion mechanisms 1
01:05, 25 May 2010 Link-cartoon2.PNG (file) 25 KB Compressed, equilibrium, and extended cases of planar compliant mechanism. 1
01:06, 25 May 2010 ComLinMech2.jpg (file) 167 KB Building the cardboard version. 1
01:08, 25 May 2010 ComLinMech3.jpg (file) 139 KB Plastic compliant linear motion mechanism, extended. 1
01:08, 25 May 2010 ComLinMech4.jpg (file) 138 KB Plastic compliant linear motion mechanism. 1
01:09, 25 May 2010 ComLinMech5.jpg (file) 128 KB Plastic compliant linear motion mechanism. 1
01:09, 25 May 2010 ComLinMech6.jpg (file) 130 KB Plastic compliant motion mechanism. 1
01:10, 25 May 2010 ComLinMech7.jpg (file) 183 KB Aluminum compliant motion mechanism. 1
01:12, 25 May 2010 ComLinMech8.jpg (file) 130 KB Cardboard prototype compliant linear motion mechanism. 1
01:13, 25 May 2010 ComLinMech9.jpg (file) 134 KB Motor view - compliant mechanism. 1
01:13, 25 May 2010 ComLinMech10.jpg (file) 177 KB Compliant motion mechanism - disassembled. 1
01:14, 25 May 2010 ComLinMech11.jpg (file) 148 KB Self-supporting without leadscrew. 1
01:16, 25 May 2010 ComLinMech12.jpg (file) 125 KB Compliant mechanism - end view. 1
02:16, 25 May 2010 CompliantMechanismFiles.zip (file) 40 KB pdf, dwg, and openSCAD for prototype compliant linear mechanism 1
00:32, 31 May 2010 EtchScriber1.jpg (file) 118 KB   1
00:33, 31 May 2010 EtchScriber2.jpg (file) 131 KB   1
00:33, 31 May 2010 EtchScriber2a.jpg (file) 129 KB   1
00:34, 31 May 2010 EtchScriber2b.jpg (file) 135 KB   1
00:34, 31 May 2010 EtchScriber3.jpg (file) 131 KB   1
00:35, 31 May 2010 EtchScriber4.jpg (file) 144 KB   1
00:35, 31 May 2010 EtchScriber5.jpg (file) 168 KB   1
00:36, 31 May 2010 EtchScriber6.jpg (file) 143 KB   1
00:36, 31 May 2010 EtchScriber7.jpg (file) 152 KB   1
00:36, 31 May 2010 EtchScriber8.jpg (file) 121 KB   1
00:37, 31 May 2010 EtchScriber9.jpg (file) 110 KB   1
00:38, 31 May 2010 EtchScriber11.jpg (file) 97 KB   1
00:49, 31 May 2010 EtchScriber10.jpg (file) 103 KB   2
00:50, 31 May 2010 EtchScriber12.jpg (file) 98 KB   1
01:17, 31 May 2010 CompliantMechanismSheetmetal.zip (file) 11 KB Compliant mechanism 2D sheet metal pattern in svg, pdf, and dxf formats (all generated with InkScape) 1
16:37, 7 June 2010 BendingExample.PNG (file) 34 KB added expression for maximum deflection 2
16:17, 12 June 2010 ElasticCurve.png (file) 4 KB   1
12:46, 18 July 2010 Motor.jpg (file) 46 KB motor assembly with gears simultaneously meshing with rack 1
12:48, 18 July 2010 Multigear.zip (file) 82 KB This is MATLAB code that calculates center locations for two gears that are in simultaneous mesh with a third gear and a straight rack. 1
13:00, 18 July 2010 AngleDefinitions.png (file) 64 KB Diagram of gear angles to accompany page on simultaneous gear meshing 1
13:40, 18 July 2010 TrigearsExample4.png (file) 5 KB example output of MATLAB gear center distance program 1
18:00, 21 January 2011 PaperInstructions.JPG (file) 41 KB order of gluing operations for assembling a compliant mechanism 1
13:51, 22 January 2011 MetalExtruderOverview.jpg (file) 238 KB syringe pump metal extruder overview 1
13:54, 22 January 2011 MetalSyringeParts.zip (file) 75 KB stl and dxf format CAD files for syringe pump metal extruder 1
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