Opto Endstop v1.0

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Revision as of 23:44, 5 August 2007 by JonathanMarsden (talk) (version migrated from twiki)
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Opto Endstop v1.0

Darwin's Cartesian axes all need a datum (also known as home position or end-stop) to reference their movements. At the start of each build each axis needs to back up until the datum point is reached. For Darwin, we use one opto-switch for each axis to define its position. This page tells you how to wire one up to a bracket used in Darwin's design (below).

DarwinOptoEndstop-Assembled.JPG

Preparation

You will need to buy in some parts and make up a PCB...

Bill of materials

You will need *3* assemblies for Darwin. View the bill of materials

DarwinOptoEndstop-Bits.JPG

PCB manufacture

All the KiCad circuit and PCB files are in Subversion at svn/reprap/electronics/opto_endstop

Export a PDF of the PCB component sides (because they are small, the layout included 6 copies - it's useful to have some spares in case you loose or crack any of the boards). Use the PDF to make your own PCBs.

Drill hole diameters as defined below:

DarwinOptoEndstop-PCBholes.JPG

Assembly

You'll need a soldering toolkit to do most of this. Read our Electronics Fabrication Guide if you're new.

Insert H1, R1 and R2 on the component side, and solder.

DarwinOptoEndstop-Load1.JPG

Flip over, trim, and insert K1 onto the copper side. You will need to slide the plastic housing up the connector to give you room to solder.

DarwinOptoEndstop-Load2.JPG

Bolt the PCB onto the bracket using the M3 caps, washers on the bracket side.

DarwinOptoEndstop-Assembled.JPG

You can now clamp the assembly to a Ø 8 mm bar by passing the M5 cap through the end of the bracket.

You'll need three of these assemblies to make a Darwin.

-- Main.EdSells - 01 May 2007