Gen7T

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Gen7T Electronics Board

Release status: experimental

Gen7t V0 1.png
Description Generation 7 Electronics with toshiba drivers
License Creative Commons BY-NC-SA 3.0
Author Bryanandaimee
Contributors
Based-on Gen_7
Categories Mendel Development
CAD Models
External Link (none)



Important Note: As of July 10 2012, the TB6560 version of Gen7T has been put on hold due to difficulties routing a single sided board with these chips. The Gen7T designs files are currently being reworked for a Sanguinololu compatible double sided design. I intend to get back to Gen7T eventually, likely using the THB7128 chip as it looks to be much more friendly to single sided design. But don't let my intentions lull you into complacency. I'm a slow developer, so if you want a single sided version sooner than the next six months or so feel free to work one up yourself. You can even take the Gen7T page if you like. Just drop me a line.

Gen7T is a branch of the Gen7 electronics platform with through hole toshiba TB6560AHQ drivers substituted for the pololu driver daughter boards. The main advantage is cost savings, as the toshiba drivers are much less expensive than the pololu boards. In addition it is likely that the toshiba drivers will allow higher current motors to be used. The HZip form factor will be much easier to heatsink, and the drivers will handle more current before requiring a heatsink than the pololu drivers will. Unfortunately the pinout makes it difficult to do large traces for power carrying lines on a single sided board so this board will likely have a limit of about 2A or so.

Note: The enable line is inverted from the way it works on the pololu drivers so this MUST be changed in firmware before powering on the 12V to the drivers, otherwise the smoke will escape.


Contents

How to get it

Gen7T ATmega.jpg

PCBs

I have one working board that I am doing testing on. Everything seems to be fine so far, but my testing time is limited, so if you are feeling adventurous, you can try the initial release. Otherwise you might want to wait till I've tested more thoroughly. File:Gen7t 0.1.2.zip The release only includes the initial GEDA development files. It is left to the enterprising beta user to convert to toner transfer or milling patterns.

Note: Minor update; there was a missing trace that has been fixed in the file above, so if you downloaded 0.1beta you should use the one above instead. Also there was a problem with the toshiba package that caused GEDA to report shorts on all the toshiba pins. Traumflug made a corrected footprint and it's fixed now.

Components

Here is the preliminary Mouser project. It should have everything in it needed to build the basic board. No external parts are included. So cabling, endstops, etc. are left to the user to source. You can of course use the Gen7_Endstop_1.3.1 or use mechanical endstops.

Mouser project

BOM comming soon(ish)

Parts Lists

Electronic Components

Miscellaneous

Generation 7 Toshiba Electronics uses a TTL header for serial communications to the host. As many modern PCs lack a serial port, these need an appropriate USB to TTL cable:

USB to TTL Cable DigiKey Mouser Adafruit Industries MAKE Store MakerBot Industries Watterott

An alternative to the USB to TTL cable is the same electronics in form of a small breakout board:

USB to TTL Breakout Board Watterott Sparkfun
Cable for the above Watterott

Another alternative is the E'go USB-TTL adapter, see instructions and limitations below.


Assembly Instructions

Here is a brief pictorial with instructions. You can click on each picture to get a larger view. Component markings are indicated like this (red, red, brown)

Setup

Possible Power Sources

Generation 7 Toshiba Electronics should probably only be run from an ATX supply as the power-on sequence needs to be carefully enforced to prevent smoke emission. The 5V power supply can come from any of the standard Gen7 options as below.

Option 1

This is the recommended one. Take your PC power supply and plug in the ATX24, as well as both Disk Power connectors. This will supply the electronics with everything needed.

PC PSUs have two strings with several Disk Power connectors on each string. Each of the strings can supply about 10 Ampéres only, so make sure you plug in only one connector of each string into Gen7's headers.

In this scenario, the ATmega can run and talk to the host with the PSU turned "off" (in Standby mode). So, don't be surprised if you start working with your Mendel and the PSU is still quiet. Each G-code command requiring more juice will turn the PSU on, and some time after the last command off again.

Note: the ATX24 header is backwards compatible to the older ATX20 connector, so if you have a PSU with an ATX20 connector, plug in that. There's only one position where it fits (without pushing very hard) and there is no drawback in using an older supply:

Gen7 ATX20 in ATX24.jpeg


Option 2

This is for people with a non-PC power supply. Make connectors feeding 5 V to the upper Disk Power header, as well as 12 V into both of them. The ATX24 is left empty.

No standby feature here, ATmega, Pololus, motors and heaters are supplied all the time.

Option 3

This allows talking to the ATmega only and may be useful for firmware programming. Leave the ATX24 as well as both Disk Power headers empty. The ATmega will be fed through the serial header. This assumes your serial header actually supplies 5 V actually, some USB-TTL converters need soldering to enable this feature.

As said, this option won't allow to move the motors or to heat the extruder.

Power Source Selection

After choosing an option for the power supply, you have to tell the board where to get 5 V from.

Gen7 v1.3 Power Selection.jpeg

In the lower right corner of the board you see three jumper headers.

  • ATX24: recommended for option 1.
  • Disk Power: recommended for option 2.
  • Serial: required for option 3.

You may jumper one, and only one of them.

NOTE: Actually combinations "ATX24+Serial" and "Disk Power+Serial" are also possible and usefull if you need to drain power from Generation 7 board via serial connector (for example to power max232 based converter board).

See Also