PCB Heatbed

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PCB Heatbed

Release status: working

PCB HEATBED.jpg
Description PCB Heatbed
License GPL 2.0
Author Josef Průša
Based-on mendel/darwin/repstraps
Categories Heated Bed, RepRap Interface Standard
CAD Models [[1]]
External Link http://josefprusa.cz/pcb-heatbed-final-mounting-and-wiring-solutio


Contents

WARNING

"WARNING!!! Be aware from where you buying the PCB heatbeds!! There is one critical thing, the heatbed must be etched directly from 35um copper clad! ASK YOUR SELLER!!! If the board is plated, as it's normally done, no manufacturer can guarantee the final thickness of copper or how even the copper is around the board. Which means that the final power wont be evenly distributed around the board or the board wont have high enough output generally.

Main warning sign are plated holes! Plating of holes requires copper plating.

About

PCB Heatbed MK1 is developed by Josef Průša

  • 200 mm x 200 mm active heated area
  • 209 mm center-to-center mounting holes (outside the active area).
  • 214 mm x 214 mm total PCB size

I was working on this idea for nearly six months, inspired by neufeld.newton.ks.us/electronics/?p=864 .

Where to get it

The .brd file is available here: [[2]]

Mechanical drawings for designing mounting plates/etc (if desired) are here: [[3]]

(Please note that I dont get any provision from these :-)) Manufactured PCBs can be found here:

Refer to the RepRap_Buyers'_Guide

Printing

Cover the bed with kapton tape. Degrease it and print.

ABS temp: 110°C PLA temp: 50-60°C

MAKE SURE YOUR Power Supply HAS 10 MORE AMPS SPARE!!!


Mounting

Known working solution, I (prusajr) use is Glass sheet (3mm) with glued on cork standoffs and on top of that is glued the heatbed. http://www.flickr.com/photos/prusajr/5410919911/ http://www.flickr.com/photos/prusajr/5410919707/


When mounted only using the four corners, the inherent warp of the pcb can be a problem, hence it is better to use the cork mounting system above (as the piece of cork in the centre helps to keep the pcb flat). Magnets can be used in replace of the cork, this makes the bed removable. However, I (mooneyj) have only tried this on a darwin type printer (where the build platform only moves in z). During fast printing, the darwin vibrates and it seems the heatbed magnets slide over each other slightly. The acceleration of the y axis on a mendel may cause the magnets to slide also. Perhaps a hybrid of magnet and bolt mounting would work well?.


The current standard, however, is to simply place the glass on top of the heatbed, and affix it on the four sides with bulldog clips. The clips will not melt under pressure, and sufficiently hold the glass to the bed. This makes removal more easily for cleaning as well.

Note: According to the Eagle file posted on Thingiverse, the M3 holes are spaced 209 mm

Mechanical drawings are here: [[4]]

Sides

PCB Bed has two sides, one with the traces (bottom side) and one with silkscreen (top).

Printing on top side is safer, works great.

Printing on bottom is more effective and heats up quicker. (Though the LED, resistor and wire connections are liable to collision with the print head. Also the tracks could be damaged if the print head collides. Make sure your z-bed-springs are not too strong to prevent damage during a collision).

PCB HEATBED.jpg

Connection

Optional LEDs

The LEDs are optional, but if you choose to use the LEDs you MUST install the resistor.

'Parts'

2 x Surface Mount LEDs

1 x 1K ohm Surface Mount Resistor


Mount the LEDs in different directions (polarity) so that one of the LEDs will light up regardless of the board's polarity. You can use a single LED if you are certain of the polarity.

PCB HEATBED DIAGRAM r.jpg

Electronics

RAMPS

See RAMPS1.4, RAMPS1.3, or RAMPS1.2 depending on your version.

Sanguinolou The MK2 PCB heatbed heats up to 110C when powered through the heated bed connection on Sanguinolou, your power supply should be 300W and ensure your wires from your power supply to the Sanguinololu should be capable of handling the total draw of 20A+. Using a 300W ATX power supply with the 4wire ATX dual 12V connector is working well for me.

N.B. It is recommended that you use a heatsink on your heated bed mosfet, it will get hot!

N.B. It is recommended that you measure the resistance of your board. I (evilB) didn't and blew up my Ramps 1.2 MOSFET because of a too high current. My measured resistance was 0.8 Ohm.

Testing

Its now in working state, Printed load of kits on it, working great.


Main Idea is to use resistance of pcb traces as heating element.

The following video shows a PCB heatbed MK2 being heated to 60 degrees as seen by an infrared camera:

Thermal insulation

It's a good idea to insulate the underside of the heatbed in order to get a faster heat up time and a overall better thermal performance. For higher temperatures, an insulation might even be required.

Cork plate cut to fit under a PCB heated bed.

Solutions found to work are:


FORKS (not done by Prusa)

MK2, MK2a

It's not successor of MK1 even with it's name. It's concurrent design. - Josef Prusa

MK2a Heatbed with minor changes by Tony from Think3dPrint3d

About the MK2a

I liked Josef's original design but wanted to be able to use through hole components, have the thermistor poke through the middle and for it to look good on the 'back' with the silkscreen that Josef designed on that side as well.

The MK2a has a few further changes:

  • A mounting hole in the middle of one edge to allow for easier bed levelling, thanks to Nophead for this suggestion.
  • Larger LED and Resistor pads to allow for 1206 size surface mount components.
  • Much larger area to solder the current carrying wire, easily connect ribbon cable (such as with the Mendel90 heatbed connection). Also the through holes increased in size.
  • The redundant pads on the non-heating element side of the board removed to prevent confusion. These are not electrically connected if the board is not plated (plated boards are bad for the reasons outlined by Josef Prusa above).

Further update of the MK2a

(by Tony from Think3dPrint3d)

In order to make ribbon cable easier to use we have made the following changes:

Holes in the extended solder pads

MK2a-header holes.jpg

This allows for IDC compatible pin headers to be used

MK2a-headers.jpg

This in turn makes plugging in a heated bed wiring loom very easy

MK2a-headers connectors.jpg

Where to get it

The MK2 .brd file is available here: File:PCB heatedbed Mk2.brd

The MK2a .brd file is available here File:PCB heatedbed Mk2a.brd

Manufactured MK2 PCBs can be found here:

MK2A, MK2B, MK3 - TaoTac.com VN

MK2B Dual power 12/24V US

Think3dPrint3d (UK, Worldwide)

eMotion Tech - Fully soldered and wired

http://www.3distributed.com/products/mk2-heated-bed-1

www.charlies3dtechnologies.eu

www.gadgets3d.com

www.RepRap.me

Botech Circuits MK2a

eBay MK2a

eMakerShop MK2a

Reprapdiscount MK2 and MK2a eBay

Paoparts (fr) MK2a

Cubic Print (Germany)

Uw3Dprinter.nl MK2 (NL,BE,DE,FR)

CREATEC 3D (ES, Worldwide)

i3Dlc MK2B (SPAIN)

MK2B (RU)

Printing

MK2

Although you can print directly to the bed covered in polyimide tape, no PCB is perfectly flat. It is recommended that you follow the directions in mounting, below, for better results.

Mounting

MK2

The MK2 board can be mounted either side up and is designed to be mounted as Josef describes:

http://josefprusa.cz/pcb-heatbed-final-mounting-and-wiring-solutio

The holes in the 4 corners to attach the heated bed MK2 to the top print plate are not suitable for M3 bolts though! Use M2.5 instead.

The glass protects the tracks from a head crash and is easily swapped out.

The board dimensions are identical to the MK1 design.

Insulation between the board and the thick plate should improve heat-up times and reduce energy consumption. An example is here:

http://reprap.org/wiki/Mendel_heated_bed#Thermal_Insulation

Caution, I have not tried this with the temperatures that the PCB bed can reach!

MK2a

The MK2a has a central mounting hole on the front side to allow for three point mounting. This is much easier for bed leveling in comparison to 4 point mounting. First level the side with two holes and fix in place, then level the side with one hole. A glass plate is highly recommended to provide a truly flat surface and rigidity.

Mk2a Central Mount Point.jpg

Sides

MK2

The PCB still has a side with the traces on and a side without but now the silkscreen is on both the top and bottom, this makes it look good even when 'upside down' under a layer of glass. The LED, resistor and power wires can be mounted on either side of the board, with either surface mount or through hole components. If you are using through hole be careful when soldering not to interfere with the glass and introduce a gap between the glass and the PCB. If the MK2 board is made properly without copper plating then be sure to only solder the LED and resistor to the same side and the tracks. This problem is solved in the MK2a by removing the pads on the non connected side.

MK2 PCB Heatbed MK2 front small.jpg


MK2a Mk2a.jpg


MK2b Dual Power RRD-Mk2b-dual-power.jpgRRD-Mk2b-dual-power blk.jpg

There is a central hole in the board and it is sized so a small thermistor (for example the EPCOS one: http://uk.farnell.com/jsp/search/productdetail.jsp?CMP=i-ddd7-00001003&sku=3878697 ) will fit though it allowing contact directly with the glass. todo: test efficacy of using heat sink compound to better thermally couple the thermistor to the glass

PCB Heatbed MK2 therm hole.jpg

Connection

Polarity doesn't affect the PCB, however the LEDs have a polarity.

MK2

There are pads and un-plated through holes for connecting the power wires. Ensure that the wire you use is thick enough for 10A, and solder it to the pads on the track side of the PCB. It is a good idea to think about strain relief so your moving build platform does not flex the joint, this can lead to failure of the joint over time. I recommend routing the wire from the heated bed to strain relief on the thick sheet before routing it to your controller/power supply. todo: get pictures of strain relief

MK2a

The pads to solder onto have been greatly increased as shown in the picture below. The picture shows the wires prepared for soldering routed through the holes for extra security. This does not remove the need to use proper strain relief.

Mk2a Through Hole.jpg

MK2b Dual Power

As you can see in the pictures below depending on the voltage you want to use you have to use different solder pads, but it's written on the PCB which pads have to be used for which voltage.

RRD-Mk2b-dual-power-table.jpg RRD-Mk2b-dual-power-connector red blk.jpg

MK2i The MK2i is connected just like the MK2a heatbed.

Optional LEDs

MK2

The LEDs are optional, but if you choose to use the LEDs you MUST install the resistor. Solder the components to the pads on the track side of the PCB. With the MK2, conventional wired parts can be substituted for the surface mount parts. If your MK2 board is made properly without copper plating then be sure to only solder the LED and resistor to the same side and the tracks. This problem is solved in the MK2a by removing the pads on the non connected side.


'Parts'

2 x surface mount (0805 size on the MK1 and MK2, 1206 size on the MK2a for easier soldering) or conventional through-hole LEDs. Install with opposite polarity so one or the other will light up regardless of the polarity of the power supply to the board.

1 x 1K ohm surface mount or through-hole resistor

MK2b Dual Power Technical Details

You can find the open source files here: http://forum.reprapdiscount.com/forums/oss/

  • Dimensions 214mmx 214mm
  • Laminate FR4 1.6+-0.15mm
  • 2 layer, 35μm copper
  • Red Soldermask - both sides
  • White Silkscreen - both sides
  • Power Input: 12V or 24v
  • copper plated holes
  • resistance between 1.0-1.2 ohm (12V) or 3-3.4 ohm (24V) (Sainsmart board came in at 1.8 ohm @ 12V/3.6 ohm @ 24V)

MK2i

IMG 8284 smnocopy.png IMG 8271 smnocopy.png

The MK2i is a hybrid of MK2a and MK3 designs. It supports 4-point and 3-point mounting. There is a central hole in the PCB for a through hole thermistor such as EPCOS. There are also pads on top and bottom for an SMD or through-hole thermistor. The pads are on the top/bottom (in the center of the PCB, next to the hole) but the thermistor trace is on the top copper and routes again to the bottom for easier wiring, labelled "NTC". This design is versatile and much less tape is needed for strain relief on the thermistor wires.

The MK2i also sports an internationalized stencil on top and bottom. The stencil has new international symbols for "hot" and "hot - do not touch", as well as translations in English, Spanish, French, and German. The original CAD file also had translations in Chinese, Russian, Arabic, and Japanese - but it fails to export these character sets so they aren't in the final version.

The code is at https://github.com/Terawatt-Industries/mk2i and comes with a LBR library file. You should be able to have PCBs made from the MK2i Gerbers. It's probably feasible to make this by hand - as much as an MK2a PCB - except in this case you must have bottom and top layers if you want the thermistor wiring feature.

MK2 A4

This is my build. I always wanted a big bed, in order to be able to plot (yes, actually plot, with artistic purpouses) at least DIN A4 in size. So I built my prusa mendel big enough to be able to host such a HBP PCB. I'm no good with any PCB editor, so I made my files in a CAD program, and exported the result file into a dxf file. The file has several layers the names of which should make the information self understandable. Anyway I'll tell: the layers with number names represent the routing of the traces the width of which is the layer's name in mm. The design was basically copied from MK2a. The engineering was made with an evolutive algorithm developed by Damrod in grasshopper. The manufacturing was a bit faulty, but it works flawlessly.

  • Dimensions 215mmx 315mm
  • 1 layer 35μm copper
  • resistance between 1.0 and 1.2 ohm

Big Heatbed.JPG

source dxf

PCB Heatbed 200X300mm

200X300.jpg 200X300-TOP.jpg

The PCB Heatbed 200X300mm has a 100mm bigger built area then the regular MK2 heatbed and the overall outline is 214X314mm.

It has dual power mode optimized for 12 or 24V but you can also use everything in between (16V, 19V what have you) (Your printer controller will regulate the power to the heatbed in order to get your preset temperature.)

The core is regular 1.6mm FR4 PCB and the print surface is the same as regular heatbeds but with a metric ruler grid.

The connections to the heatbed is the same as the connections on the MK3 Alu. heatbed belov.

The PCB Heatbed 200X300mm is now available in the RepRap.me webshop.

  • Dimensions 214mm x 314mm
  • 1 layer 35μm (1oz base) copper
  • Resistance between 1 and 1.3 ohm for the 12V
  • Resistance between 4.5 and 5 ohm for the 24V
  • 110 degrees Celsius possible for both 12V and 24V
  • Running 24V on the 12V terminals will heatup the heatbed to 100 degree in only 2 minutes
  • 180 degree Celsius max. temperature

MK3 ALU-Heatbed Dual Power

The Alu-Heatbed MK3 have features similar to MK2 and you can also operate this board with 12V or 24V.

- Heatbed with 3.2mm Aluminum Core. Print directly on the heatbed, no need for glass plate. It's a much lighter solution than PCB heatbed + glass, which makes it better for faster prints.
- Dual power supply. Operate at 12V or 24V. You can use thinner wires when operating at 24V.
- A central mounting hole on the front side to allow for three point mounting. This is much easier for bed leveling in comparison to 4 point mounting. First level the side with two holes and fix in place, then level the side with one hole.
- Large solder pads for multiple wires (ribbon cable) or a SMD pinhead connector can be mounted.
- Pads for SMD thermistor 1206

  • Dimensions 214mm x 214mm
  • 1 layer 35μm (1oz base) copper
  • Resistance between 1.4 and 1.6 ohm for the 12V
  • Resistance between 5.0 and 5.4 ohm for the 24V
  • 100 degree Celsius possible for both 12V and 24V
  • With 15V on the 12V terminals will maintain approx. 115 degree Celsius without regulation
  • Running 24V on the 12V terminals will heatup the heatbed to 100 degree in only 2 minutes (Your printer controller will regulate the power to the heatbed in order to get your preset temperature.)
  • 180 degree Celsius max. temperature

Alu heatbed.JPG Bottom side (Do not print directly on this side)

Alu TOP .jpg Top side (Printing side)

Alu 12V small.jpg Alu 24V small.jpg

When connecting the heatbed in the 12V setting it is important that you connect solder pad 2 and 3 directly on the heatbed.

Recommended NTC: EPCOS - B57621C104J62 - THERMISTOR, 100K "or whatever thermistor you normally use."

Where to get it

www.RepRap.me
www.cubic-print.de
(Cubic-Print currently only offers the version of the bed thats needs a wired thermistor. The SMD pads are solely for SMD LEDs and their resistor.)
TaoTac.com

RobotDigg

MK2a layout in SVG-format

There's an SVG-version (Inkscape) of the MK2a-layout.

For the toner transfer method and people that only have a printer for letter/DIN A4 there's a version with two separated parts. Because the parts only have few electrical contacts between them, they easily can be ironed next to each other, fixing the needed bridges with etch resistant paint before etching.

(You may follow the complete process here: Etched_heatbed_construction)