Hi richrap
To answer some of your questions....
The mold is made from a product call Vinamold it’s a PVC compound, it’s low cost and reusable which makes it well suited to quite large molds like this one.
The Y and X carriage are held down by gravity and the fact that the belts are holding them from underneath, I haven’t yet experienced any real problem with them lifting.
The first one of these I made before this had carbon fiber embedded in the resin and it is very, but since this I have found the polyester resin strong enough on it’s own for this application with out any reinforcing additives, Still haven’t reached the printing stage with this yet but should be there soon enough.