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Mendel90 keeps disconnecting

Posted by Șap7e 
Mendel90 keeps disconnecting
July 01, 2013 05:49AM
Hello, I keep on getting the same problem with my Mendel90. The printer disconnects almost everytime I use it.
It was not a problem until now, because I just had to reconnect, but yesterday the printer disconnected during a print while I was gone and the Y axis moved a little bit at every layer.


Re: Mendel90 keeps disconnecting
July 01, 2013 06:56AM
Print from the SD card and remove the auto reset jumper, then it doesn't matter if the USB disconnects mid print. Printing via USB isn't reliable on any reprap machine, that is why I include an SD card and a USB adapter in the kit.

If it disconnects as soon as you turn the bed or motors on that is always due to a poor ground connection to the Melzi. That connection carries about 15A so has to be very low resistance otherwise current will flow down the USB cable and corrupt the comms. If the bundle of wires is too big to fit the connector when tinned squeeze it flat with pliers or a vice to get one dimension small enough and then shave off solder with a sharp knife to get the other dimension correct. Trim the end flat. You then end up with a rectangular lump that fits the terminal block aperture.

If it resets due to mains interference you need to minimise the area of the ground loop caused by the two mains leads and the USB cable. That means plugging both the machine and the PC into the same wall outlet or the same extension lead and keeping the PC close to the machine with the short USB cable provided.

I can't see the pictures but Y drift is probably due to something unrelated to comms. Loose pulley or skipping steps. If it is the latter reduce the XY acceleration in the firmware from 4000 to 2000.


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Anonymous User
Re: Mendel90 keeps disconnecting
July 01, 2013 05:05PM
I observed that after my first few prints the X and Y motor grub screws loosened slightly despite having been tightened at first. Tightening up again very hard made prints much better.
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