HackerBot XY system

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Revision as of 06:58, 22 October 2015 by Balestrino (talk | contribs) (Step 20: XY Shafts)
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HackerBot Documentation

Support plates

Support plates drawings
qty part name description/notes
1 Front right support plate File:Support plate 50x50 L.80mm Front-Right.PDF
1 Front left support plate File:Support plate 50x50 L.80mm Front-Left.PDF
1 Back right support plate File:Support plate 50x50 L.140mm Back-Right.PDF
1 Back left support plate File:Support plate 50x50 L.140mm Back-Left.PDF


Back Right support plate
qty part name description/notes
1 Back right support plate
6 M6x12 Hex screw
6 M6 T-Nut Misumi HNTF6-6 or Bosch 3842501753


Back-Right-support-plate.jpg



Back Left support plate
qty part name description/notes
1 Back Left support plate
6 M6x12 Hex screw
6 M6 T-Nut Misumi HNTF6-6 or Bosch 3842501753


Back-Left-support-plate.jpg



Front Right support plate
qty part name description/notes
1 Back Right support plate
4 M6x12 Hex screw
4 M6 T-Nut Misumi HNTF6-6 or Bosch 3842501753


Front-Right-support-plate.jpg



Front Left support plate
qty part name description/notes
1 Front Left support plate
4 M6x12 Hex screw
4 M6 T-Nut Misumi HNTF6-6 or Bosch 3842501753


Front-Left-support-plate.jpg



Support plate assembly

Support-plate-assembly.jpg

Cubic Slider

Cubic Slider
qty part name description/notes
4 Cubic slider
8 Cubic slider belt clamp File:Belt clamp.stl print 100% infill
16 M3x12 screw kit
4 Cubic slider bushing

Assemble the cubing slider:

Cubic-slider.jpg



XY Shafts

XY Shafts
qty part name description/notes
2 Shaft 8mm. length 465mm
2 Shaft 8mm. length 438mm
8 GT2 20 tooth pulley (8mm bore)
8 XY Shim File:XY Shim.pdf
8 608ZZ Bearings outer diameter: 22mm, inner: 8mm, thickness: 7mm
8 Bearing housing Aluminum or 3D printed: File:Bearing Housing.stl
32 M3x16 screw kit fixes the bearing supports with the plates

Using the cubic sliders assemble the shafts as in photo:

HackerBot step 20


HackerBot step 20.1

double check:

  • the correct orientation of Cubic sliders
  • shafts should not be touching the Supports plate
  • Cubic sliders should be running well on the shafts, and shafts should turn easily

DON'T tighten the screws.



Step 21: XY Belts

XY Belts
qty part name description/notes
4 GT2 open belt length 830mm XY core belts

Place the four belts like as show below:

HackerBot step 21

DON'T pull the belts.



Step 22: XY Motors

XY Motors
qty part name description/notes
2 Stepper motor Nema 17 2.5A (or 1.7A), shaft 5mm
2 GT2 20 teeth pulley 5mm bore
2 GT2 20 teeth pulley 8mm bore
8 M3x12 screw kit
1 GT2 closed belt 77 teeth SDP-SI.COM (6R51M077060)
1 GT2 closed belt 66 teeth SDP-SI.COM (6R51M066060)
Y Motor (right side)

Use a GT2 closed belt 66 teeth:

HackerBot step 22


X Motor (backside)

Use a GT2 closed belt 77 teeth:

HackerBot step 22.1



Step 23: XY Motor belt tighteners

Belt Tightner
qty part name description/notes
1 Belt Tightener File:Belt tightener.PDF
1 Belt Tightener short File:Belt tightener small.PDF
2 624zz bearing
2 M3x15 screw with 2 M3 nuts
2 M3x20 screw with 2 M3 nuts
6 M3 washer


HackerBot step 23
HackerBot step 23.1
HackerBot step 23.2



Step 24: Head assembly

Head
qty part name description/notes
2 Shaft 8mm length 370mm Head shaft
1 Head v2 File:Head Bowden dual.stl File:Head Bowden dual FAN DUCT.stl
4 Linear Bearing LM8UU
1 Pneumatic fittings
4 M3x8 grub screw fixes the hotends

Insert the four linear bearings in the head, fasten the pneufit and the grub screws (remember to thread the 3d-printed head holes):

HackerBot step 24

Insert shafts in the head

HackerBot step 24.1

Place the head assembly AND take care to not force anything when mounting it:

HackerBot step 24.2

TIPS:

  • for easy mounting put the cubic sliders on a side


** XY COMPLETE **




** GO TO >> HackerBot Z system **