HackerBot structure
Contents
- 1 Base structure
- 1.1 Step 6: lower Z profile / Z motor mount
- 1.2 Step 7: front middle profile
- 1.3 Step 8: right middle profile
- 1.4 Step 9: left middle profile
- 1.5 Step 10: Upper Z backside profile
- 1.6 Step 11: Backside Top profile
- 1.7 Step 12: Top Right profile
- 1.8 Step 13: Top Left profile
- 1.9 Step 14: Top Front profile
Base structure
Hackerbot 2.0 uses MISUMI profile, but you can also use Bosch-Rexroth
| qty | part name | description/notes | |
| 11 | EFSFB6-3030-450 | 3slot aluminum extrusion 450mm | |
| 4 | EFSTB6-3030-600 | 2slot aluminum extrusion 600mm | |
| 4 | EFSB6-3030-450 | 30mm aluminum extrusion 450mm | |
| 36 | HBLFSB6-C-SET | Bracket set (pre assembly) | |
| 2 | HBLBS6 | Internal bracket 8mm slot | |
| 2 | FBF33-8-30 | rubber foot | |
| 4 | HBLFSB6-C-SEP | Bracket set (post-assembly) | |
| 4 | HFCB6-3030-B | Set plugs profile |
Step 6: lower Z profile / Z motor mount
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 4 | Plexy support | |
| 2 | Internal bracket | Bosch 3842535577 |
| 1 | Z stepper plate | File:Z-stepper plate.PDF |
| 2 | M6 T-head bolt | Bosch 3842523921 |
| 2 | T-nut | Bosch 3842523925 |
Put two plexiglass supports on the upper side and two on lower side:
Mount the Z stepper plate in the mid of the profile:
Using two M6 T-head bolts and two T-Nuts.
TIP: measure 185mm from the edge of the profile.
Place two internal brackets at the end of the profile:
Place the profile in the structure with a distance of 46 mm from the base profile ( between the internal sides):
Step 7: front middle profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 5 | Plexy support | |
| 2 | Internal bracket | Bosch 3842535577 |
Take the mid profile for the front side and insert in one groove three plexy supports and two internal brackets:
Fix it and leave a gap of 85 mm between this profile and the lower one:
Step 8: right middle profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 5 | Plexy support | |
| 2 | Internal bracket | Bosch 3842535577 |
Take the profile for the right middle side and insert two plexy supports and two internal brackets:
Fix it and leave a gap of 85 mm between this profile and the lower one:
Step 9: left middle profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 5 | Plexy support | |
| 2 | Internal bracket | Bosch 3842535577 |
Take the profile for the left middle side and insert two plexy supports and two internal brackets:
Fix it and leave a gap of 85 mm between this profile and the lower one:
Step 10: Upper Z backside profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 2 | Internal bracket | Bosch 3842535577 |
| 7 | Plexy support |
Place one plexiglass support in each backside columun:
In the Upper Z profile put three supports upside and two downside.
Put the internal brackets at the end of the profile:
Fix it with a distance equal to 342 mm between the internal vertical surfaces of z-upper profile and mid profile on the rear side:
Step 11: Backside Top profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 2 | Internal bracket | Bosch 3842535577 |
| 5 | Plexy support | |
| 2 | M3 square nut |
Take two supports and insert a M3 square nut.
Insert one support in the left side (see photo) and another one in the right side:
Put three plexy supports and two internal brackets in the aluminum profile :
Mount the profile in the backside:
Step 12: Top Right profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 2 | Internal bracket | Bosch 3842535577 |
| 6 | Plexy support |
Per side insert two plexy supports in the vertical strut. Total four supports
Put two plexy supports in the aluminum profile and two internal brackets:
Mount the profile in position:
Step 13: Top Left profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 2 | Internal bracket | Bosch 3842535577 |
| 6 | Plexy support |
Do the same as step 12 but for left side.
Step 14: Top Front profile
| qty | part name | description/notes |
| 1 | Aluminum profile 30x30 450mm | |
| 2 | Internal bracket | Bosch 3842535577 |
Put two internal brackets:
Mount the profile in position:
