ToyREP Buyers Guide

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ToyREP Documentation

This page is under construction!

Introduction

BoM

Parts for default set-up with embedded 111x78x36mm big PSU, Arduino Mega 2560 with RAMPS 1.4, 100x100x100mm big print volume, short throw geared extruder for 1.75mm filament with E3D clone hotend, 120x120x3mm polycarbonate sheet as cold bed.

Plastic parts

Picture Quantity Description Comments
ToyREP-PSU1.jpg 1 PSU Cover Chose ToyREP-PSU2.stl for 129x99x38mm big PSU
ToyREP-PCB1-1.jpg 1 PCB Mount Chose ToyREP-PCB2-1.stl PSU2.stl for PSU2
ToyREP-PCB1-2.jpg 1 PCB Mount Chose ToyREP-PCB2-2.stl PSU2.stl for PSU2
ToyREP-X1.jpg 1 Left X Axis
ToyREP-X2.jpg 1 Right X Axis
ToyREP-Carriage.jpg 1 Frog base
ToyREP-Y1.jpg 1 Front Y Axis Motor Mount
ToyREP-Y2.jpg 1 Rear Y Axis Bearing Mount
ToyREP-Frog.jpg 1 Frog base
ToyREP-Frog 100.jpg 2 Frog extenders For 125x125mm print area use ToyREP-Frog_125.stl
ToyREP-Leg.jpg 4 Y Frame Corner Leg
ToyREP-Z1.jpg 1 Left Z Motor Mount
ToyREP-Z2.jpg 1 Right Z Motor Mount
ToyREP-ZMAX.jpg 2 Z Axis Top Bracing Use ToyREP-ZMAX1.stl and ToyREP-ZMAX2.stl for bracing with 608ZZ bearings to suspend M5/8 threaded rods
ToyREP-T2.5 Pulley.jpg 2 T2.5 Timing Belt Pulley
ToyREP-Z Joint.jpg 2 Z Axis Motor Joint
ToyREP-Extruder Rev1.jpg 1 Extruder body
ToyREP-Idler.jpg 1 Extruder Idler
ToyREP-Gear.jpg 1 Big Gear With 36 Teeth
ToyREP-Pinion.jpg 1 Small Gear With 9 Teeth
ToyREP-Fan.jpg 1 Fan And Hotend Mount

Rods, Screws And Nuts

Picture Quantity Description Comments



Picture Quantity Description Comments
1 28BYJ-48 Stepper Motor Length of wire c. 850mm
1 E3D Clone With 12V 40W ceramic heat cartridge and 100k Ohm thermistor, length of wire c. 950mm
1 40x40x10mm Fan Small 12V fan, length of wire c. 950mm
3 608ZZ Bearing
1 M8 Hobbed bolt for eg. Hyena hobbed bolt.


1 1.8m Power Supply cable with plug cca 1.5-2mm long PC cable would be just fine - cut of the computer Euro connector, keep power socket plug.
1 200mm Dual Line cable Should be able to withstand at least 12V 4A, Insulation with two colours to distinguish +12V and -12V
1 Power supply switch (250V, 1A) Installation into panel with mounting hole 13x19mm
4 Ø6mmx25 Heat Shrink
1 3X13 Round-pan Wood Screw
1 Cable Tie
2 M8x255mm Threaded Rod Alternatively 265mm long for PSU2 and/or 125x125mm print area or 240mm for printer with 100x100mm print area and without PSU.
1 M8x245mm Threaded Rod Alternatively 265mm long for PSU2 and/or 125x125mm print area or 230mm for printer with 100x100mm print area and without PSU.
6 M8 Hex Nut
6 M8 Washer
3 M3X10 Countersunk Screw
2 28BYJ-48 Stepper Motor Length of wire c. 120mm and 180mm
2 Ø8x295mm Smooth Rod
1 M8x245mm Threaded Rod Alternatively 265mm long for PSU2 and/or 125x125mm print area or 230mm for printer with 100x100mm print area and without PSU.
8 M8 Hex Nut
38 M8 Washer Additional washer are used to set correct distance between plastic parts. The amount can vary.
1 M3x90mm Threaded Rod
4 M3 Hex Nut
1 M3 Washer
4 3X13 Round-pan Wood Screw
1 624ZZ Ball Bearing
2 M8x170mm Threaded Rod Alternatively 180mm long for PSU2 and/or 125x125mm print area or 155mm for printer with 100x100mm print area and without PSU.
12 M8 Hex Nut
12 M8 Washer
1 M4x20mm Round-pan Screw
1 M4 Hex Nut
3 M4 Washers
1 M6 Mudgard Washer
1 28BYJ-48 Stepper Motor Length of wire c. 250mm
1 Micro Switch Mounting holes Ø2.5mm 11mm apart, length of wire c. 300mm
2 M8x170mm Threaded Rod Alternatively 180mm long for PSU2 and/or 125x125mm print area or 155mm for printer with 100x100mm print area and without PSU.
12 M8 Hex Nut
12 M8 Washer
2 3X13 Round-pan Wood Screw
2 2.5X10 Round-pan Wood Screw
8 M8 Hex Nut
8 M8 Washer
4 LM8UU Bearing
4 M4 Hex Nut
4 M4x50 Countersunk Screws
4 M3 Nylock Nut
8 Cable Tie
2 Ø8x225mm Smooth Rod Alternatively 245mm long for PSU2 and/or 125x125mm print area or 220mm for printer with 100x100mm print area and without PSU.
1 T2.5x500mm Timing belt Alternatively 520mm long for PSU2 and/or 125x125mm print area or 470mm for printer with 100x100mm print area and without PSU.
1 28BYJ-48 Stepper Motor Length of wire c. 500mm
2 Micro Switch Mounting holes Ø2.5mm 11mm apart, length of wire c. 850mm
7 LM8UU Bearing
1 624ZZ Ball Bearing
2 Ø8x245mm Smooth Rod Alternatively 255mm long for PSU2 and/or 125x125mm print area or 230mm for printer with 100x100mm print area and without PSU.
1 M8x255mm Threaded Rod Alternatively 265mm long for PSU2 and/or 125x125mm print area or 240mm for printer with 100x100mm print area and without PSU.
2 M5x250mm Threaded Rod
1 T2.5x480mm Timing belt Alternatively 500mm long for PSU2 and/or 125x125mm print area or 450mm for printer with 100x100mm print area and without PSU.
2 Ø8/5x20mm PVC Tube
4 M8 Hex Nut
4 M8 Washer
2 M5 Hex Nut
1 M4x20mm Round-pan Screw
1 M4 Hex Nut
3 M4 Washers
1 M6 Mudgard Washer
4 M3x20mm Countersunk Screw
4 M3 Hex Nut
2 3X13 Round-pan Wood Screw
4 2.5X10 Round-pan Wood Screw
14 Cable Tie


1 Ø8x15mm Smooth Rod
1 M8 Nylock Nut
4 M8 Washer
2 M4x50mm Round-pan Screw
2 M4 Hex Nut
4 M4 Washers
2 Ø7/5x15mm Spring
4 M3x35mm Round-pan Screw
2 M3x30mm Countersunk Screw
2 M3x25mm Countersunk Screw
4 M3x16mm Round-pan Screw
2 M3 Nylock Nut
1 M3 Hex Nut
4 M3x12 Hex Nut If long hex nut not available glue into each hole of fan mount two M3 nuts. Keep them apart.
7 M3 washer
2 3X13 Round-pan Wood Screw
10 Cable Tie
1 120x120x3mm Polycarbonate Plate Mounting holes in corners 105x105mm apart. Bigger bed is 145x145x3mm with mounting holes 130x130mm apart.
4 Ø7/5x15mm Spring
4 M3x25mm Countersunk Screw
8 M3 washer Eventually M4 Washers